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1970-1990 E-Z-GO GX440, GX444 golf cart repair manual Preview image 1
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1970-1990 E-Z-GO GX440, GX444 golf cart repair manual

Models covered in this manual:

E-Z-GO

  • GX 440
  • GX 444

File specifications

File size: 16.18 MB
File type: PDF
Language:

Printable: Yes
Estimated download time: 0.33 Minutes
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Product Information

Table of Contents

General

  • Application
  • Model Identification
  • General Specification
  • Opening Instructions
  • Towing
  • Safe Driving Tips

Service

  • Servicing a New Gasoline Car
  • Engine Fuel and Lubrication
  • Air Cleaner Service
  • Battery
  • Starter
  • Periodic Service Schedule
  • Lubrication Chart
  • Seats

Brakes

  • Adjusting Brakes
  • Brake Drum Removal
  • Hill Brake Adjustment
  • Disassembly of Brake Pedal
  • Seat Brake (Optional Equipment)

Control Linkages

  • Accelerator Control Cable
  • Accelerator Adjustment
  • Accelerator Rod
  • Adjustable Accelerator Cutoff Switch
  • Choke Control
  • Governor Control

Steering

  • Steering Assembly Removal
  • Disassembly
  • Fork Oil (3 Wheel Cars)
  • Front Wheel Alignment
  • Front Wheel Bearing (3 Wheel Cars)
  • 3 Wheel Car
  • 4 Wheel Car
  • Front Wheel Bearings (4 Wheel Cars)

Suspension

  • Front Axle (3 Wheel Cars)
  • Front Shocks (3 Wheel Cars)
  • Rear Suspension
  • Wheels and Tires

Engine

  • Specifications
  • Storage
  • Engine Repair
    • Removing and Installing Engine
    • Engine Disassembly
    • Cylinder Disassembly
    • Cylinder Inspection
    • Starter/Generator Disassembly
    • Crankcase Repairs
    • Engine Assembly Bolt Torque Requirements
    • Engine Mounts

Electrical

  • Circuits and Controls
  • Wiring
  • Circuit Testing
  • Control Wiring Schematic
  • Points and Condenser
  • Breaker Points
  • Spark Plug
  • Starter/Generator Control Circuit Switch
  • Battery Procedures
  • Battery Service

Carburetor & Fuel System

  • Carburetor Operation
  • Fuel System Operation
  • Removal from Engine
  • Carburetor Disassembly
  • Fuel Pump
  • Fuel Tank and Filter
  • Troubleshooting
  • High Altitude/High Temp. Jetting

Clutch Assemblies

  • General
  • Belt Service
  • Drive Clutch Removal
  • Driven Clutch Removal
  • Disassembly
  • Replacing Buckling Buttons
  • Replacing Broken Ramp Buttons

Rear Axle

  • Differential Lubrication
  • Shaft Removal
  • Wheel Bearing Replacement
  • Drive Axle Oil Seal Replacement
  • Removing Rear Axle Assembly from Car
  • Wormshaft Torque Requirements

Body Panels and Trim

  • Trim Removal and Installation
  • Removal and Installation of Rear Fender
  • Removal and Installation of Front Cowl
  • Seat Wrap Removal

Troubleshooting

  • General Troubleshooting

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