2000-2005 Yamaha Bigbear Kodiak YFM400 ATV service manual

2000-2005 Yamaha Bigbear Kodiak YFM400 ATV service manual Preview image 1
2000-2005 Yamaha Bigbear Kodiak YFM400 ATV service manual Preview image 1
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Models Covered in this Manual

YFM400FWA(M)

  • 2000 Yamaha Big Bear Kodiak YFM400
  • 2001 Yamaha Big Bear Kodiak YFM400
  • 2002 Yamaha Big Bear Kodiak YFM400
  • 2003 Yamaha Big Bear Kodiak YFM400
  • 2004 Yamaha Big Bear Kodiak YFM400
  • 2005 Yamaha Big Bear Kodiak YFM400

Product Information

Table of Contents:

General Information

  1. Machine Identification
    • Vehicle Identification Number
    • Model Label
  2. Features
    • Liquid Cooling Engine
    • Park Position
  3. Important Information
    • Preparation for Removal Procedures
    • Replacement Parts
    • Gaskets, Oil Seals, and O-Rings
    • Lock Washers/Plates and Cotter Pins
    • Bearings and Oil Seals
    • Circlips
  4. Checking of Connections
  5. Special Tools

    Specifications

  6. General Specifications
    • Dimensions
    • Weight
    • Fuel Capacity
  7. Engine Specifications
    • Engine Type
    • Bore and Stroke
    • Compression Ratio
  8. Electrical Specifications
    • Battery
    • Ignition System
  9. Lubrication Specifications
    • Oil Capacity
    • Oil Type

      Periodic Inspection and Adjustments

  10. Periodic Maintenance Chart
    • Daily Checks
    • Monthly Checks
    • Annual Checks
  11. Engine Oil and Oil Filter
    • Oil Change Procedure
    • Oil Filter Replacement
  12. Drive Belt
    • Inspection
    • Adjustment
  13. Cooling System
    • Coolant Level Check
    • Coolant Replacement
  14. Brake System
    • Brake Pad Inspection
    • Brake Fluid Replacement

      Engine

  15. Engine Removal
    • Preparation
    • Removal Procedure
  16. Cylinder Head
    • Removal
    • Installation
  17. Pistons and Connecting Rods
    • Removal
    • Installation
  18. Crankshaft
    • Removal
    • Installation
  19. Engine Assembly
    • Reassembly Procedure

      Cooling System

  20. Radiator
    • Removal
    • Installation
  21. Water Pump
    • Removal
    • Installation
  22. Coolant Hoses
    • Inspection
    • Replacement

      Carburetion

  23. Carburetor Removal
    • Preparation
    • Removal Procedure
  24. Carburetor Disassembly
    • Disassembly Steps
  25. Carburetor Cleaning
    • Cleaning Procedure
  26. Carburetor Assembly
    • Reassembly Steps
  27. Carburetor Installation
    • Installation Procedure

      Drive Train

  28. Drive Belt
    • Inspection
    • Replacement
  29. Drive Clutch
    • Removal
    • Installation
  30. Final Drive
    • Inspection
    • Replacement

      Chassis

  31. Frame
    • Inspection
    • Repair
  32. Suspension
    • Front Suspension
    • Rear Suspension
  33. Wheels and Tires
    • Wheel Removal
    • Tire Replacement

      Electrical

  34. Wiring Diagram
    • Overview
    • Key Components
  35. Battery
    • Inspection
    • Replacement
  36. Ignition System
    • Inspection
    • Repair
  37. Lighting System
    • Headlight
    • Tail Light

      Troubleshooting

  38. Engine Troubleshooting
    • Starting Issues
    • Performance Problems
  39. Electrical Troubleshooting
    • No Power
    • Intermittent Issues
  40. Cooling System Troubleshooting
    • Overheating
    • Coolant Leaks

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