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1989-1995 BMW 5, E34, 525i, 530i, 535i, 540i, Touring service manual Preview image 1
1989-1995 BMW 5, E34, 525i, 530i, 535i, 540i, Touring service manual Preview image 2
1989-1995 BMW 5, E34, 525i, 530i, 535i, 540i, Touring service manual Preview image 3
1989-1995 BMW 5, E34, 525i, 530i, 535i, 540i, Touring service manual Preview image 4
1989-1995 BMW 5, E34, 525i, 530i, 535i, 540i, Touring service manual Preview image 5
1989-1995 BMW 5, E34, 525i, 530i, 535i, 540i, Touring service manual Preview image 6

1989-1995 BMW 5, E34, 525i, 530i, 535i, 540i, Touring service manual

Models covered in this manual:

  • 1989-1995 BMW 525i Sedan
  • 1989-1995 BMW 530i Sedan
  • 1989-1995 BMW 535i Sedan
  • 1989-1995 BMW 540i Sedan
  • 1989-1995 BMW 525i Touring (Station Wagon)
  • 1989-1995 BMW 530i Touring (Station Wagon)
  • 1989-1995 BMW 535i Touring (Station Wagon)
  • 1989-1995 BMW 540i Touring (Station Wagon)
  • 525i/525iT
    • 1989-1990 M20 I6 2.5L
    • 1991-1992 M50 I6 2.5L
    • 1993 on M50TU 2.5L
  • 530i
    • 1992-1995 M60 V8 3.0L
  • 535i
    • 1987-1993 M30 I6 3.5L
  • 540i
    • 1992-1995 M60 V8 4.0L

Production/model years: 1989, 1990, 1991, 1992, 1993, 1994, 1995

File specifications

File size: 61.14 MB
File type: PDF
Language: English
Pages: 459

Printable: Yes
Estimated download time: 1.25 Minutes
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Product Information

Table of Contents:

0 General Data and Maintenance

  • 00 Fundamentals for the Do-It-Yourself Owner
  • 00 Maintenance Program

1 Engine

  • 11 Engine
  • 11 Engine Removal and Installation
  • 11 Cylinder Head Removal and Installation
  • 11 Cylinder Head Overhaul
  • 11 Camshaft Removal and Installation
  • 11 Timing Chain and Sprockets
  • 11 Timing Belt and Tensioner
  • 11 Engine Oil and Filter Change
  • 11 Engine Coolant Change
  • 11 Cooling System
  • 11 Lubrication System
  • 11 Intake Manifold and Fuel Injection
  • 11 Exhaust Manifold and System
  • 11 Engine Electrical Equipment
  • 11 Engine Troubleshooting

2 Transmission

  • 20 Transmission - General
  • 21 Manual Transmission
  • 23 Automatic Transmission

3 Suspension, Steering and Brakes

  • 31 Front Suspension
  • 32 Rear Suspension
  • 33 Steering
  • 34 Brakes
  • 34 Brake System Bleeding
  • 34 Brake Disc and Pad Replacement
  • 34 Brake System Troubleshooting
  • 34 Parking Brake
  • 36 Wheels and Tires
  • 36 Wheel Alignment

4 Body

  • 41 Body - General
  • 41 Body (Touring Model)

5 Body Equipment

  • 51 Exterior Trim, Bumpers
  • 51 Sunroof
  • 52 Doors
  • 52 Hood
  • 52 Tailgate
  • 54 Seats
  • 54 Seat Belts
  • 54 Mirrors
  • 54 Interior Trim

6 Electrical System

  • 61 Electrical System - General
  • 61 Battery and Charging System
  • 61 Starter
  • 61 Alternator
  • 61 Lighting System
  • 61 Instrument Cluster
  • 61 Wiper and Washer System
  • 61 Heating and Air Conditioning
  • 61 Radio and Antenna
  • 61 Electrical System Troubleshooting

7 Equipment and Accessories

  • 71 Radio, Telephone
  • 71 Audio System
  • 72 On-Board Computer
  • 72 Navigation System

Electrical Wiring Diagrams


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