Bernina 801Sport / 802 / 803 Sewing Machine Service & Repair Manual

Documents 801Sport, 802, 803 series service procedures with electrical diagrams, maintenance schedules, and detailed stitch application guides. Ref: 87/1GB 390 302 030

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Document Details

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Document Number / Seller:
25433 / Carol Martinez
File Size:
9.38 MB
File Type:
PDF
Language:
English
Pages:
23
Printable:
Yes
Category:
Sewing Machine
Last updated / verified
Aug 22, 2025

Models Covered & Key Technical Specifications

Functional Specification Operator's Manual: Sewing Machine Bernina 801Sport / 802 / 803 Sewing Machine Service & Repair Manual Reference-Archive Bernina 801Sport / 802 / 803 (87/1GB 390 302 030) — 1980s–1990s Detailed Index | Reference Division.

  • Maximum Stitch Width: For optimal operation, 4 mm establishes the maximum zig-zag output Architecture.
  • Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
  • Essential Power Rating: 15W -- signifies the active bulb consumption Threshold.
  • Advanced Memory Capacity: The bobbin case requires standard capacity for operation Logic.
  • Core Speed Performance: Maximum throughput reaches 1500 stitches per minute Parameters.
  • Defined Tension Range: The thread tension operates via adjustable wheel with marked positions (+ — scale) Topology.

Professional Workshop Service Manual & Technical Specifications

Functional Specification Operator's Manual: Sewing Machine Bernina 801Sport / 802 / 803 Sewing Machine Service & Repair Manual Reference-Archive

Engineering-Metrics: Bernina 801Sport / 802 / 803 (87/1GB 390 302 030) // Model-Specs: Sewing Machine / Mechanical & Industrial Logic // Equipment-Series: 1980s–1990s.

Identifier Baseline Validation-Data
Stitch Selection No. 1 Zig-zag stitch 1-4
Needle Position Centre All Positions
Stitch Width 0-4 4 mm
Thread Type Sewing Thread, Darning Thread 70-80
Presser Foot 000, 016, 030, 452, 470 Special Accessories Available

Major sections focus on electrical systems, component maintenance, and detailed stitch applications. This manual documents the operational parameters and troubleshooting steps for the Bernina 801Sport, 802, and 803 sewing machine models. It provides guidance on thread tension, needle selection, and specialized stitch types like blind hemming and vari-overlock seams.

Suspension service documentation covers basic sewing work, especially practical routine sewing and the basic principles of embroidery with decorative stitches. It details various stitch selections and their applications on different materials.

Disassembly instructions are documented for maintenance procedures, including cleaning and lubricating the hook mechanism and changing the light bulb. It addresses common faults and their prevention.

Wear limits are specified for components and the manual details how to adjust stitch density and length for various fabrics. It includes sections on darning, patching, and edge finishing techniques.

System operation descriptions cover advanced applications such as monogramming, appliqué, and working with elastic thread for sportswear and underwear.

The documentation addresses special accessories and their use, like the buttonhole template and zipper foot, enhancing the machine's versatility.

This manual includes torque specifications for component reassembly to ensure proper mating surface contact.

FAQ

What **essential** testing parameters are covered for stitch selection? keyboard_arrow_down

Stitch selection parameters including stitch width, stitch length, and needle position for practical stitches 0 through 7 are detailed, with specific applications for materials ranging from jersey to woven fabrics.

Check the **correct** diagnostic procedures for machine faults. keyboard_arrow_down

The manual outlines correct diagnostic procedures for upper and lower thread breaks, faulty stitches, needle breaks, tension errors, and slow machine operation, referencing pages 41-43 for detailed troubleshooting.

What does the **documented** fluid capacity requirements specify? keyboard_arrow_down

The lubrication schedule specifies 1-2 drops of oil for the hook mechanism after every 3-4 hours of sewing, ensuring smooth operation and longevity of the machine components.

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Reviews (2)

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Rated 4 out of 5 stars
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This manual is a game changer! The step-by-step instructions are clear, making it easy for me to understand my Bernina 801S. The diagrams really helped me visualize the machine's components. Plus, the download process was smooth and the support team responded quickly to my questions. Highly recommend!