Kawasaki KLX140 / KLX140L Motorcycle Service Manual
Covers KLX140, KLX140L models with detailed procedures for all systems and components, including engine, chassis, and electrical. Ref: 99969-1040
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Sample pages from the Kawasaki KLX140 / KLX140L Motorcycle Service Manual manual
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Models Covered & Key Technical Specifications
Kawasaki KLX140 / KLX140L (Part Number N/A) - 2008-2014 Engine Specifications | Motorcycle Off-Road.
- Nominal Engine Displacement: 144 cm³ (8.79 cu in.)
- Principal Cooling System: Air-cooled
- Rated Horsepower: Year(s) not specified
- Technical Transmission Type: 5-speed
- Standard Carburetion System: Carburetor, KEIHIN PB20
- Defined Ignition System: DC-CDI
Manual Description & Preview
OEM-Grade Engineering Field Manual: Motorcycle Kawasaki KLX140, KLX140L 2008-2014 - Precision Service & Repair Guide Information-Suite
Coverage-Scope: 2008-2014 Kawasaki KLX140/KLX140L | Machine-Range: Motorcycle / Off-Road | Unit-Designations: All Models
Technical Specs Overview
| Performance-Element | Baseline | Context |
|---|---|---|
| Engine Type | Single Cylinder SOHC | Standard Operation |
| Transmission | 5-speed | Gear Ratios |
| Front Suspension | Telescopic Fork | Wheel Travel |
| Rear Suspension | Uni-Trak | Wheel Travel |
| Front Brake | Single Disc | Effective Disc Diameter |
| Rear Brake | Single Disc | Effective Disc Diameter |
Maintenance information covers all aspects of the KLX140 and KLX140L models from 2008 to 2014. This manual offers methodical guidance for disassembly, inspection, maintenance, and repair procedures. Key systems documented include the engine's top end, clutch, fuel system, lubrication, transmission, brakes, wheels/tires, and electrical systems. The manual also details procedures for engine removal and installation, and final drive maintenance.
Engine Specifications
This document specifies engine type as a 4-stroke, single-cylinder SOHC, air-cooled design. It details critical measurements like bore and stroke (58.0 x 54.4 mm), displacement (144 cm³), and compression ratio (9.5:1). Included are specifications for carburetion, ignition timing, spark plug type (NGK CR7HSA), and valve timing for both intake and exhaust.
Drivetrain and Chassis Systems
Detailed information is provided for the transmission, including gear ratios for all five speeds and the final drive system's reduction ratio. The frame specifications outline steering angle, caster, and trail measurements. Specifics on wheels and tires cover rim sizes, tire dimensions, and recommended air pressure. Brake system documentation details caliper and master cylinder procedures.
Periodic Maintenance Procedures
The manual thoroughly documents periodic maintenance schedules and procedures. This includes regular checks for the engine, chassis, and electrical components, as well as fluid changes and component inspections. Specific procedures cover clutch adjustments, chain maintenance, brake fluid replacement, and fork oil changes to ensure optimal performance and longevity.
This manual documents torque specifications for engine and chassis components to ensure proper assembly stress control.
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