2010-2012 Hyundai Tucson 2.0L, 2.4L manual

Table of Contents

1. General Information

• 1.1 Introduction
• 1.2 Vehicle Identification
• 1.3 Safety Precautions
• 1.4 Maintenance Schedule
• 1.5 Technical Specifications

2. Engine Mechanical

• 2.1 Engine Description
• 2.2 Engine Components
• 2.3 Disassembly Procedures
• 2.4 Cleaning and Inspection
• 2.5 Assembly Procedures
• 2.6 Special Tools

3. Engine Electrical

• 3.1 Battery
• 3.2 Alternator
• 3.3 Starter Motor
• 3.4 Ignition System
• 3.5 Engine Control Module (ECM)

4. Engine Lubrication

• 4.1 Oil and Filter Change
• 4.2 Oil Pump
• 4.3 Lubrication Circuit Diagram

5. Engine Cooling

• 5.1 Radiator
• 5.2 Water Pump
• 5.3 Thermostat
• 5.4 Cooling Fan
• 5.5 Coolant Replacement

6. Fuel System

• 6.1 Fuel Injection System
  • 6.1.1 Fuel Pump
  • 6.1.2 Fuel Injectors
  • 6.1.3 Fuel Pressure Regulator
• 6.2 Fuel Tank and Lines

7. Intake and Exhaust System

• 7.1 Air Filter
• 7.2 Turbocharger (if applicable)
• 7.3 Exhaust Manifold
• 7.4 Muffler and Pipes

8. Emissions Control

• 8.1 EGR System
• 8.2 PCV System
• 8.3 Catalytic Converter
• 8.4 Emission Control Testing

9. Manual Transmission

• 9.1 Clutch System
• 9.2 Gear Shift Mechanism
• 9.3 Transmission Removal and Installation
• 9.4 Transmission Disassembly and Assembly

10. Automatic Transmission

• 10.1 Fluid and Filter Change
• 10.2 Torque Converter
• 10.3 Transmission Control Module (TCM)
• 10.4 Transmission Removal and Installation
• 10.5 Transmission Disassembly and Assembly

11. Driveline/Axles

• 11.1 Front Axle
  • 11.1.1 CV Joints and Boots
• 11.2 Rear Axle
  • 11.2.1 Differential
  • 11.2.2 Axle Shafts

12. Suspension

• 12.1 Front Suspension
  • 12.1.1 Control Arms
  • 12.1.2 Shock Absorbers
• 12.2 Rear Suspension
  • 12.2.1 Coil Springs
  • 12.2.2 Shock Absorbers

13. Steering

• 13.1 Steering Wheel and Column
• 13.2 Power Steering Pump
• 13.3 Steering Gearbox
• 13.4 Steering Linkages

14. Brakes

• 14.1 Brake System Overview
• 14.2 Hydraulic Brake System
  • 14.2.1 Master Cylinder
  • 14.2.2 Brake Lines and Hoses
• 14.3 Disc Brakes
• 14.4 Drum Brakes
• 14.5 Parking Brake

15. Body

• 15.1 Body Panels
• 15.2 Doors and Windows
• 15.3 Interior Trim
• 15.4 Seats

16. Heating and Air Conditioning

• 16.1 Heating System
  • 16.1.1 Heater Core
  • 16.1.2 Blower Motor
• 16.2 Air Conditioning System
  • 16.2.1 Compressor
  • 16.2.2 Condenser
  • 16.2.3 Evaporator

17. Electrical System

• 17.1 Battery Maintenance
• 17.2 Alternator Removal and Installation
• 17.3 Starter Motor Removal and Installation
• 17.4 Wiring Diagram
• 17.5 Sensors and Actuators

18. Troubleshooting

• 18.1 Engine Performance Issues
• 18.2 Overheating Problems
• 18.3 Lubrication Problems
• 18.4 Fuel System Issues
• 18.5 Electrical System Issues

19. Maintenance and Service

• 19.1 Periodic Maintenance Tasks
• 19.2 Lubrication Points
• 19.3 Service Intervals

20. Technical Specifications

• 20.1 General Specifications
• 20.2 Torque Specifications
• 20.3 Fluid Capacities

21. Appendices

• 21.1 Maintenance Records
• 21.2 Parts List
• 21.3 Index

Contact Information

• Manufacturer Contact Information
• Service Centers

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