Factory Grade Suzuki GS400/GS450 Twins manual ´77-83

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Document Details

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Document Number / Seller:
29779 / Margaret Bell
File Size:
194.68 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Estimated Download Time:
3.99 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Bike
Brand:
Suzuki
Reviewed and Approved:
Oct 9, 2025
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Models Covered & Key Technical Specifications

1977-1983 Suzuki GS400, GS450 Twins

  • GS400
  • GS450

Professional Workshop Service Manual & Technical Specifications

Table of Contents

General Information

  1. How to Use this Manual
    • Model Identification
    • Machine Orientation
    • Data, Dimensions, and Specifications
    • General Maintenance Hints
    • Supplies
    • Tools

Troubleshooting

  1. Troubleshooting
    • Engine Starting
    • Ignition System
    • Fuel System
    • Charging System
    • Engine Systems
    • Drive System
    • Suspension and Steering

Periodic Maintenance and Lubrication

  1. Maintenance Schedules
    • 1,000 km (600 mile) Service
    • 5,000 km (3,000 mile) Service
    • 10,000 km (6,000 mile) Service
    • 20,000 km (12,000 mile) Service
  2. Lubrication
    • Oils
    • Greases
  3. Storage

Engine

  1. Engine Removal
  2. Engine Disassembly
    • Cylinder Head
    • Cylinder Block and Pistons
    • Crankshaft
  3. Engine Reassembly
    • Piston Rings
    • Cylinder Head
    • Timing Chain

Clutch, Transmission, and Kickstarter

  1. Clutch
  2. Transmission
  3. Kickstarter

Fuel and Exhaust Systems

  1. Fuel System
    • Carburetor
    • Fuel Tank
  2. Exhaust System
    • Muffler
    • Exhaust Pipes

Electrical System

  1. Battery
  2. Charging System
  3. Ignition System
  4. Lights
  5. Switches
  6. Wiring Diagram

Front Suspension and Steering

  1. Front Fork
  2. Steering Stem
  3. Wheel and Tire
  4. Brakes

Rear Suspension

  1. Rear Shock Absorber
  2. Swing Arm
  3. Wheel and Tire
  4. Brakes

Brakes

  1. Brake System
    • Front Brake
    • Rear Brake
    • Brake Adjustment
    • Brake Pads and Shoes

Performance Improvement

  1. Engine Tuning
  2. Carburetor Adjustment
  3. Exhaust System Modification
  4. Suspension Adjustment

Supplement

  1. 1982 and Later Service Information

Index

  1. Index

FAQ

Is this manual suitable for beginners? keyboard_arrow_down

Yes, this Suzuki manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Bike maintenance and repair.

What file format will I receive? keyboard_arrow_down

You will receive this manual as a ZIP file (194.68 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase? keyboard_arrow_down

You'll receive instant access to your Suzuki Bike manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual? keyboard_arrow_down

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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This service manual is incredibly detailed and well-structured. I found the troubleshooting section especially helpful for diagnosing issues. The download process was smooth, and I received the link promptly via email. Highly recommended!