2004-2010 KTM 250, 300 service manual

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KTM 2004-2010 KTM 250, 300 service manual - Technical Specifications

  • File Size: 5.80 MB
  • File Type: ZIP
  • Language: English
  • Pages: Pages: 230 ,
  • Printable: Yes
  • Estimated Download Time: 0.12 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Bike
  • Brand: KTM
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KTM Models and Parts Covered in this Bike Manual

  • 2004: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
  • 2005: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
  • 2006: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
  • 2007: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
  • 2008: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
  • 2009: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
  • 2010: KTM 250 SX, KTM 250 EXC, KTM 300 EXC

KTM 2004-2010 KTM 250, 300 service manual - Complete Manual Information

Table of Contents

1. Service Information

  • Introduction
  • Safety Information
  • Tools Required
  • General Repair Instructions

2. General Information

  • Model Identification
  • Vehicle Identification Number (VIN) Location
  • Specifications
  • Torque Values
  • Lubricants and Fluids

3. Removing and Refitting Engine

  • Engine Removal Procedure
  • Engine Installation Procedure

4. Disassembling the Engine

  • Cylinder Head Removal
  • Piston Removal
  • Crankshaft Removal
  • Gearbox Disassembly

5. Servicing Individual Components

  • Cylinder Head Inspection
  • Piston and Rings Inspection
  • Crankshaft Inspection
  • Gearbox Components Inspection
  • Clutch Inspection
  • Reed Valve Inspection

6. Assembling the Engine

  • Crankshaft Installation
  • Piston Installation
  • Cylinder Head Installation
  • Gearbox Assembly
  • Clutch Assembly
  • Final Assembly Checks

7. Electrical

  • Electrical System Overview
  • Battery Maintenance
  • Ignition System
  • Charging System
  • Lighting System
  • Wiring Harness Inspection

8. Fuel System

  • Fuel Tank Removal and Installation
  • Carburetor Removal and Installation
  • Carburetor Tuning
  • Fuel Lines Inspection

9. Troubleshooting

  • Engine Won’t Start
  • Poor Performance
  • Electrical Issues
  • Fuel System Issues
  • Common Problems and Solutions

10. Technical Specifications

  • Engine Specifications
  • Electrical Specifications
  • Fuel System Specifications
  • General Motorcycle Specifications

11. Periodic Maintenance Schedule

  • Maintenance Intervals
  • Pre-ride Inspection
  • Regular Service Tasks
  • Detailed Maintenance Procedures

12. Wiring Diagram

  • Complete Wiring Diagram
  • Electrical Component Locations

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Frequently Asked Questions - KTM Bike Manual

What does this KTM manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 2004-2010 KTM 250, 300 service manual. It includes information for the following models: - 2004: KTM 250 SX, KTM 250 EXC, KTM 300 EXC - 2005: KTM 250 SX, KTM 250 EXC, KTM 300 EXC - 2006: KTM 250 SX, KTM 250 EXC, KTM 300 EXC - 2007: KTM 250 SX, KTM 250 EXC, KTM 300 EXC - 2008: KTM 250 SX, KTM 250 EXC, KTM 300 EXC - 2009: KTM 250 SX, KTM 250 EXC, KTM 300 EXC - 2010: KTM 250 SX, KTM 250 EXC, KTM 300 EXC .

Is this manual suitable for beginners?

Yes, this KTM manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Bike maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (5.80 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your KTM Bike manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Jake H.says...
The service manual for my 2008 KTM 300 was incredibly detailed and easy to follow. Downloading it was a breeze; I received the link in my email almost immediately. Highly recommend this manual for anyone tackling maintenance themselves!
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Emily R.says...
I found this manual to be very comprehensive and useful. The troubleshooting section helped me diagnose an issue quickly. The support team was very responsive when I had a question about the download, making the process smooth. Definitely worth the investment!