- 2004: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
- 2005: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
- 2006: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
- 2007: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
- 2008: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
- 2009: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
- 2010: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
2004-2010 KTM 250, 300 service manual
Models covered in this manual:
File specifications
File type: ZIP
Language: English
Pages: 230
Printable: Yes
Estimated download time: 0.12 Minutes
$9.99
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Product Information
Table of Contents
1. Service Information
- Introduction
- Safety Information
- Tools Required
- General Repair Instructions
2. General Information
- Model Identification
- Vehicle Identification Number (VIN) Location
- Specifications
- Torque Values
- Lubricants and Fluids
3. Removing and Refitting Engine
- Engine Removal Procedure
- Engine Installation Procedure
4. Disassembling the Engine
- Cylinder Head Removal
- Piston Removal
- Crankshaft Removal
- Gearbox Disassembly
5. Servicing Individual Components
- Cylinder Head Inspection
- Piston and Rings Inspection
- Crankshaft Inspection
- Gearbox Components Inspection
- Clutch Inspection
- Reed Valve Inspection
6. Assembling the Engine
- Crankshaft Installation
- Piston Installation
- Cylinder Head Installation
- Gearbox Assembly
- Clutch Assembly
- Final Assembly Checks
7. Electrical
- Electrical System Overview
- Battery Maintenance
- Ignition System
- Charging System
- Lighting System
- Wiring Harness Inspection
8. Fuel System
- Fuel Tank Removal and Installation
- Carburetor Removal and Installation
- Carburetor Tuning
- Fuel Lines Inspection
9. Troubleshooting
- Engine Won’t Start
- Poor Performance
- Electrical Issues
- Fuel System Issues
- Common Problems and Solutions
10. Technical Specifications
- Engine Specifications
- Electrical Specifications
- Fuel System Specifications
- General Motorcycle Specifications
11. Periodic Maintenance Schedule
- Maintenance Intervals
- Pre-ride Inspection
- Regular Service Tasks
- Detailed Maintenance Procedures
12. Wiring Diagram
- Complete Wiring Diagram
- Electrical Component Locations
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