- 2004: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
- 2005: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
- 2006: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
- 2007: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
- 2008: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
- 2009: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
- 2010: KTM 250 SX, KTM 250 EXC, KTM 300 EXC
2004-2010 KTM 250, 300 service manual
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KTM 2004-2010 KTM 250, 300 service manual - Technical Specifications
- File Size: 5.80 MB
- File Type: ZIP
- Language: English
- Pages: Pages: 230 ,
- Printable: Yes
- Estimated Download Time: 0.12 Minutes
- Delivery Format: Digital (PDF) - Instant Access
- Category: Bike
- Brand: KTM
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KTM Models and Parts Covered in this Bike Manual
KTM 2004-2010 KTM 250, 300 service manual - Complete Manual Information
Table of Contents
1. Service Information
- Introduction
- Safety Information
- Tools Required
- General Repair Instructions
2. General Information
- Model Identification
- Vehicle Identification Number (VIN) Location
- Specifications
- Torque Values
- Lubricants and Fluids
3. Removing and Refitting Engine
- Engine Removal Procedure
- Engine Installation Procedure
4. Disassembling the Engine
- Cylinder Head Removal
- Piston Removal
- Crankshaft Removal
- Gearbox Disassembly
5. Servicing Individual Components
- Cylinder Head Inspection
- Piston and Rings Inspection
- Crankshaft Inspection
- Gearbox Components Inspection
- Clutch Inspection
- Reed Valve Inspection
6. Assembling the Engine
- Crankshaft Installation
- Piston Installation
- Cylinder Head Installation
- Gearbox Assembly
- Clutch Assembly
- Final Assembly Checks
7. Electrical
- Electrical System Overview
- Battery Maintenance
- Ignition System
- Charging System
- Lighting System
- Wiring Harness Inspection
8. Fuel System
- Fuel Tank Removal and Installation
- Carburetor Removal and Installation
- Carburetor Tuning
- Fuel Lines Inspection
9. Troubleshooting
- Engine Won’t Start
- Poor Performance
- Electrical Issues
- Fuel System Issues
- Common Problems and Solutions
10. Technical Specifications
- Engine Specifications
- Electrical Specifications
- Fuel System Specifications
- General Motorcycle Specifications
11. Periodic Maintenance Schedule
- Maintenance Intervals
- Pre-ride Inspection
- Regular Service Tasks
- Detailed Maintenance Procedures
12. Wiring Diagram
- Complete Wiring Diagram
- Electrical Component Locations
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Frequently Asked Questions - KTM Bike Manual
What does this KTM manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 2004-2010 KTM 250, 300 service manual. It includes information for the following models: - 2004: KTM 250 SX, KTM 250 EXC, KTM 300 EXC - 2005: KTM 250 SX, KTM 250 EXC, KTM 300 EXC - 2006: KTM 250 SX, KTM 250 EXC, KTM 300 EXC - 2007: KTM 250 SX, KTM 250 EXC, KTM 300 EXC - 2008: KTM 250 SX, KTM 250 EXC, KTM 300 EXC - 2009: KTM 250 SX, KTM 250 EXC, KTM 300 EXC - 2010: KTM 250 SX, KTM 250 EXC, KTM 300 EXC .
Is this manual suitable for beginners?
Yes, this KTM manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Bike maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (5.80 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your KTM Bike manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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