Product Information
Table of Contents
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General Information
- 1.1 Introduction
- 1.2 Safety Information
- 1.3 Identification
- 1.4 Specifications
- 1.5 Tools and Equipment
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Maintenance
- 2.1 Routine Maintenance Schedule
- 2.2 Engine Lubrication
- 2.3 Fuel System Maintenance
- 2.4 Cooling System Maintenance
- 2.5 Gearcase Lubrication
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Engine
- 3.1 Engine Service
- 3.2 Engine Removal and Installation
- 3.3 Carburetion Adjustments
- 3.4 Ignition System Service
- 3.5 Recoil Starter
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Fuel System
- 4.1 Fuel Pump and Carburetor
- 4.2 Fuel Tank and Lines
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Ignition and Electrical Systems
- 5.1 Ignition System Overview
- 5.2 Battery, Charging, and Starting System
- 5.3 Electrical Fault Finding
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Lower Unit
- 6.1 Gearcase Service
- 6.2 Propeller Maintenance
- 6.3 Water Pump Replacement
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Powerhead
- 7.1 Cylinder Head and Cylinder Block
- 7.2 Piston, Rings, and Bearings
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Manual Starter
- 8.1 Manual Starter Overhaul
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Trim and Tilt System
- 9.1 (For applicable models) Trim and Tilt Maintenance
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Remote Controls
- 10.1 Remote Control Installation and Adjustment
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Troubleshooting
- 11.1 Engine Troubleshooting
- 11.2 Fuel System Troubleshooting
- 11.3 Ignition System Troubleshooting
- 11.4 Lower Unit Troubleshooting
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Winterization and Storage
- 12.1 Engine Winterization
- 12.2 Storage Preparation
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Appendices
- 13.1 Wiring Diagrams
- 13.2 Torque Specifications
- 13.3 Lubricant and Sealant Recommendations
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Index
This comprehensive manual covers the 1973-1990 Johnson Evinrude 2.0hp, 2.5hp, 3.0hp, 4.0hp, 4.5hp, 5.0hp, 6.0hp, 7.5hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, and 40hp outboard motors. Mechanics, technicians, and owners can benefit from this manual by gaining insight into the motor's specifications, maintenance requirements, troubleshooting procedures, and repair techniques.
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