STIHL 028 and 038 Chainsaw Service Manual

Expert technician documentation covering STIHL 028 and 038 chainsaws, including engine, ignition, and fuel system repairs. Features part number 1118-080-1805.

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Document Details

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Document Number / Seller:
30196 / Thomas Stewart
File Size:
24.65 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Chainsaw
Last updated / verified
Jan 23, 2025

Models Covered & Key Technical Specifications

STIHL 028 / 038 Chainsaw Service Manual (1118-080-1805) - 1979-2007

Mechanical Reference | Archive Repository. Technical Specifications: 46 mm bore provides efficient operation. Assembly Torques: 2.65 Nm (1.95 lbf. ft) at 6000 rpm signifies the engine's maximum rotational force. Capacity Limits: 0.52 L (0.5 US.pt) is the fuel tank capacity for extended use. Energy Draw: 450 W signifies the typical electrical consumption for the ignition system. Burn-in Temperature: 27° - 28° indicates the optimal gap for ignition timing. Optical Resolution: 0.2 mm (0.16 - 0.31 in) is the gap for the magneto to flywheel.

Professional Workshop Service Manual & Technical Specifications

STIHL 028 / 038 Chainsaw Service Manual: Comprehensive Installation Service Manual: Chainsaw Expert Stihl Chainsaw Service Manual for 028 and 038 models Library-Master

Year-Coverage: 1979-2007 // System-Identifier: Chainsaw/Ignition Logic // Year-Coverage: 1979-2007 Assessment-Element Technical-Path Architecture
Engine Cylinder, Piston, Crankshaft Two-stroke, single cylinder
Ignition System Breaker-controlled Magneto Electronic Ignition
Fuel System Carburetor, Fuel Tank Fuel Delivery System
Clutch Drive Sprocket, Brake Band Centrifugal Clutch System
Handlebar Chain Sprocket Cover Vibration Dampening System
Tools Filing Gauge, Circlip Pliers Repair Accessories

Engineering chapters address engine, fuel system, ignition, clutch, and sharpening procedures. Efficiently requiring... This manual covers engine disassembly and reassembly, fuel system servicing, and ignition system diagnostics. Diagnostic procedures are covered for carburetor and ignition faults. Wiring diagrams are provided for the electronic ignition system. Fuel system procedures are documented for fuel pump and tank maintenance. This manual details clutch and chain brake operation and repair. This manual documents torque specifications for critical engine components to ensure proper thermal expansion compensation.

FAQ

Identify the **correct** service interval parameters for the STIHL 028/038? keyboard_arrow_down

Recommended service intervals are detailed within the manual, with specific checks for the ignition system and carburetor recommended every 25 operating hours.

What procedures are **documented** for ignition system architecture? keyboard_arrow_down

The manual documents procedures for testing and adjusting the breaker-controlled magneto ignition system, including checking spark plug gap and ignition timing, with specific values provided for optimal performance.

Determine the **precise** tool requirements for clutch disassembly? keyboard_arrow_down

2.0 Nm (1.5 lbf. ft) is the specified torque for the clutch nut, and a M 19 mm ring wrench is required for clutch spider removal.

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I found this service manual to be incredibly helpful. The sections are well-organized and easy to follow. Customer support was also prompt and professional when I had questions. Highly recommend!
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This manual is a game changer! The detailed illustrations made troubleshooting so much easier. Plus, the download process was smooth and I received the link in no time!