1999–2004 STIHL TS 350 AVE / TS 360 Cut-Off Saw Manual Collection (P/N C4085-91017)

The parts drawings support component identification alongside the service procedures. The service manual covers assemblies specific to the TS 350 AVE and TS 360; it refers other repair work to the separate 08 S manual, which is not included.

This STIHL Cutquik manual collection combines the model-specific TS 350 AVE / TS 360 service manual, the TS 350 operating and safety manual, and illustrated parts lists. The TS 350 owner's manual carries document code 0458 330 3021.

Drive Service, Ignition Checks and Parts Coverage

• Cutting-wheel drive: Bearing-and-guard disassembly, shaft and deep-groove ball-bearing replacement, V-belt service, and clutch-drum pulley inspection and replacement.

• Ignition diagnosis: Spark-plug checks and condition charts, module-plate replacement, ignition-lead and stop-switch service, and flywheel removal and inspection.

• Filtration and AV mounts: Prefilter, main filter and auxiliary filter maintenance, filter-housing removal, and buffer-ring and handle-frame replacement.

• TS 350 maintenance: Carburetor adjustment, starter-rope and rewind-spring replacement, spark-arresting screen maintenance, and a scheduled maintenance chart.

• Parts identification: Exploded drawings and numbered parts lists for crankcases, cylinders, carburetors and drive assemblies, including regional and earlier-component entries.

• Cutting setup and accessories: Inboard/outboard arbor mounting, guard adjustment, abrasive and diamond wheels, water attachments, Cutquik carts and stop depth wheels.

The service manual is written for STIHL servicing dealers and staff; the TS 350 owner's manual also covers the maintenance assigned to the operator.

Cutting-Wheel Drive and Ignition Service

The axial and radial runout chart connects wheel-mount problems with possible faults in the spindle, thrust washers and deep-groove bearings. That distinction helps narrow down wheel wobble before replacement parts are selected.

Illustrations show the dial-gauge setup and bearing installation. The tool list identifies the test wheel 5910 851 6100, gauge holder 5910 850 6000 and flywheel extractor 1106 890 4501. Drive instructions flag left-hand pulley retaining threads and warn that excessive V-belt tension increases wear.

The spark-plug condition chart relates deposits and overheating signs to operating conditions. Ignition coverage extends to the leads, stop switch, module plate and flywheel; workshop module checks are limited to spark checks, with replacement of the complete module rather than internal circuit repair.

The module-plate instructions also specify grease compatibility at the high-voltage dome and prohibit graphite grease and silicone insulating paste.

Operator Maintenance and Illustrated Parts Lists

The TS 350 guide explains eccentric V-belt adjustment and the differences between inboard and outboard mounting. Its starter section covers the rope rotor, pawl, spring clip and rewind spring, including a warning that excessive spring tension can break the spring.

Carburetor adjustment and air-filter maintenance are covered as operator tasks. The service publication does not provide a full crankcase-splitting or internal engine-overhaul procedure; cylinder and crankcase drawings in the parts catalogs provide component identification.

The TS 350 AVE / TS 360 catalog includes an exploded HL-327D carburetor view and separate handle-frame/handlebar drawings. The TS 350 catalog distinguishes HL-372A and HL-371A carburetors. Earlier-part notes and regional entries help distinguish components before ordering.

For hands-on work, follow the complete factory procedures and the safety precautions for the rotating cutting wheel, fuel system and high-voltage ignition.

Pulley Torque, Ignition Timing and Fuel-Capacity Preview

For TS 350 AVE / TS 360 drive service, the front, arbor-side V-belt pulley nut is listed at 37.5 Nm, while the clutch-drum pulley nut is listed at 32.5 Nm.

Breakerless ignition timing for these models is factory-set at 2.1 mm before top dead center at 8,000 rpm. The permissible range is 1.9–2.5 mm at that speed; the timing is not adjustable.

The TS 350 owner's manual lists fuel-tank capacity as 0.55 liters (1.2 pt).

Text Search, Bookmarks and PDF Contents

Search and document navigation: Body text and parts-list entries support text search, but some headings have faulty text encoding. Embedded bookmarks cover the service chapters, operating sections and parts catalogs, although some bookmark labels misidentify the document type.

Supplied as one printable 341-page PDF, including 82 pages of repeated parts-list content. Catalog contents pages, copyright/symbol-key pages and the TS 350 manual's two emissions-warranty pages are included in the listed page counts.