STIHL TS 350 AVE TS 360 Super Cut Saw Service Manual

This service manual provides detailed repair instructions for the STIHL TS 350 AVE and TS 360 Super Cut Saws, including disassembly, part replacement, and troubleshooting. Part Number C4085-91017.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Stihl Models Covered & Key Technical Specifications

Models: STIHL TS 350 AVE, STIHL TS 360, TS 350, TS 08, TS 08S, TS 50, TS 200
Sub-models / Variants: Cutquik, Super Cut Saw
Trade Names: Cutquik
Build Years: 1999–2004
Technical Data:

  • Engine: Single-cylinder two-stroke
  • Displacement: 60.3 cc (3.68 cu.in)
  • Power: 3.0 kW (4.1 HP)
  • Rated Spindle Speed: 5,000 rpm
  • Spark Plug: Bosch WSR 6 F, Champion RCJ 6 Y, or NGK BPMR 7 A
  • Electrode Gap: 0.5 mm (0.02 in)
  • Fuel Mix Ratio: 50:1 (2-stroke oil:gasoline)
  • Ignition Type: Transistorized (breakerless) magneto-ignition
Technical Specifications
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Document Number / Seller:
30213 / Daniel Sanchez
File Size:
19.27 MB
File Type:
PDF
Language:
English
Pages:
341
Printable:
Yes
Category:
Chainsaw
Last updated / verified
Apr 2, 2025

Stihl Manual Features & Content Preview

STIHL TS 350 AVE and TS 360 Cutquik Service Scope

  • Covers 1999–2004 STIHL TS 350 AVE and TS 360 Cutquik cut-off saws, including internal engine components and specialized handle-frame configurations
  • Official OEM publication P/N 0458 330 3021, dated 1999 with 2004 parts list updates
  • Contains 85 pages of detailed technical diagrams, assembly exploded-views, and tightening torque specifications for the full engine block and drive assembly
  • File delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • Stored against your account so you can retrieve it after a hard-drive loss
  • Full-text search finds any part number in seconds
  • This 1999 service guide serves as the definitive reference for internal engine, carburetor, and ignition timing benchmarks required for the TS 350 and TS 360 build

Technical Documentation Overview

This STIHL TS 350 AVE and TS 360 manual provides technical data on maintenance and component assembly for the Cutquik range. The contents delineate the procedures for the abrasive body drive system, including V-belt replacement and arbor bearing installation, as well as the air filtration housing and the breakerless magneto-ignition system. Additional sections detail the anti-vibration (AV) handle frame system and special tools necessary for crankcase and cylinder servicing.

The document includes a specific library of torque values to maintain component integrity. Cylinder head bolt torque is specified at 27.5 Nm (27.5 kpm) in the ignition system data. The V-belt pulley nut is documented for assembly at 37.5 Nm (3.75 kpm) for front units and 32.5 Nm (3.25 kpm) for standard applications. Fuel tank capacity for these models is 0.55 liters (1.2 pt).

Specification and Reference Data

Technical data previews include internal clearances and ignition timing parameters for the transistorized system, listed at 2.1 mm before UDC at 8000 rpm. Detailed part lists identify the components for the TS 08 and TS 08S platform sharing. Reference how factory workshop documentation is structured for additional insights on component identification.

Note: All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work.

An official 1999–2004 STIHL OEM service manual covering the TS 350 AVE and TS 360 Cutquik, documenting engine, drivetrain, chassis, and ignition specifications for the 4201-series and related configurations.

Manual FAQ, Purchase & Download Details

Does this manual include tightening spec tables for the flywheel and spark plug? keyboard_arrow_down

Specification tables provided in the document include torque values for components such as the flywheel, spark plug, and various cheese-head screws.

What information is listed for the electrical and ignition systems? keyboard_arrow_down

Manual contains details on the transistorized magneto-ignition system and references for ignition timing settings. It also provides diagrams and procedural descriptions for components like the spark plug, module plate, and stop switch lead.

Which system-specific reference data is found in the STIHL TS 350 AVE and TS 360 manual? keyboard_arrow_down

Document provides comprehensive reference tables including tightening torque charts for fasteners across multiple assemblies. Additionally, it lists special servicing tools and aids required for the AV handle system and drive components. These lookup sections are organized by chapter to assist in identifying components such as the bearing with guard, air filter, and flywheel.

Can I find the original publication or revision references in this PDF document? keyboard_arrow_down

Manual includes internal identification cues and refers to technical information bulletins for engineering changes introduced since the publication date.

Is there support for understanding the installed positions of components in the engine and handle assemblies? keyboard_arrow_down

Manual contains exploded views and parts illustrations that show the installed positions of individual components and assemblies. These diagrams are intended to be used with the illustrated parts list.

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