Stihl FS 36, FS 40, FS 44 brushcutter parts service manual

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Document Details

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Document Number / Seller:
30205 / Patrick Thompson
File Size:
20.26 MB
File Type:
PDF
Language:
English
Printable:
Yes
Estimated Download Time:
0.41 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Brushcutter
Brand:
Stihl
Reviewed and Approved:
Mar 24, 2025
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Models Covered & Key Technical Specifications

  • FS 36, FS 40, FS 44 / Andreas STIHL AG & Co.

Serial numbers:

  • FS 36: 4130 011 1130 to 4130 011 3195
  • FS 40: 4119 011 2201 to 4119 011 2500
  • FS 44: 4130 011 1600 to 4130 011 4159

Listing:

  1. Engine
  2. Clutch
  3. Chain Drive, Chain Brake And Chain Tensioner
  4. Ignition System
  5. Rewind Starter
  6. AV Handle System
  7. Master Control / Handle System
  8. Chain Lubrication
  9. Fuel System

Professional Workshop Service Manual & Technical Specifications

Table of Contents

1. Specifications

  • 1.1 Engine
  • 1.2 Fuel System
  • 1.3 Ignition System
  • 1.4 Gearhead
  • 1.5 Weights
  • 1.6 Special Accessories
    • 1.6.1 For User
    • 1.6.2 For Service Shop

2. Clutch, Chain Drive and Chain Brake

  • 2.1 Clutch
    • 2.1.1 Construction and Operation
    • 2.1.2 Troubleshooting Chart
    • 2.1.3 Repair Instructions
  • 2.2 Chain Brake
    • 2.2.1 Construction and Operation
    • 2.2.2 Troubleshooting Chart
    • 2.2.3 Repair Instructions

3. Engine

  • 3.1 Troubleshooting Chart
  • 3.2 Repair Instructions
  • 3.3 Removing and Installing the Engine
  • 3.4 Removing and Installing the Cylinder
  • 3.5 Dismantling the Engine
  • 3.6 Reassembling the Engine
  • 3.7 Checking the Crankshaft and Main Bearings
  • 3.8 Replacing the Oil Seals

4. Ignition System

  • 4.1 Construction
  • 4.2 Operation
    • 4.2.1 General Information
    • 4.2.2 Breaker-Contact Ignition System
    • 4.2.3 Electronic Ignition System
  • 4.3 Troubleshooting Chart
  • 4.4 Repair Instructions
    • 4.4.1 Removing and Installing the Ignition System
    • 4.4.2 Adjusting the Ignition System
    • 4.4.3 Testing the Ignition System
  • 4.5 Ignition Timing
    • 4.5.1 Checking and Adjusting the Ignition Timing

5. Rewind Starter

  • 5.1 Construction
  • 5.2 Operation
  • 5.3 Troubleshooting Chart
  • 5.4 Repair Instructions
    • 5.4.1 Removing and Installing the Rewind Starter
    • 5.4.2 Replacing the Starter Rope
    • 5.4.3 Replacing the Rewind Spring
    • 5.4.4 Lubricating the Rewind Starter
    • 5.4.5 Replacing the Pawls

6. AV Handle System

  • 6.1 Construction
  • 6.2 Operation
  • 6.3 Troubleshooting Chart
  • 6.4 Repair Instructions

7. Master Control

  • 7.1 Construction
  • 7.2 Operation
  • 7.3 Troubleshooting Chart
  • 7.4 Repair Instructions

8. Electric Handle Heating System

  • 8.1 Construction
  • 8.2 Operation
  • 8.3 Troubleshooting
    • 8.3.1 Switch Assembly
    • 8.3.2 Heating Element
    • 8.3.3 Handlebar
    • 8.3.4 Generator

9. Chain Lubrication

  • 9.1 Construction and Operation of Oil Pump
  • 9.2 Inspection of Oil Pump
  • 9.3 Repair of Pickup Body and Suction Hose
  • 9.4 Disassembly and Repair of Oil Pump

10. Fuel System

  • 10.1 Construction and Operation
  • 10.2 Troubleshooting Chart
  • 10.3 Repair Instructions
    • 10.3.1 Carburetor
    • 10.3.2 Removing and Disassembling the Carburetor
    • 10.3.3 Cleaning the Carburetor
    • 10.3.4 Inspecting the Carburetor
    • 10.3.5 Reassembling and Installing the Carburetor
    • 10.3.6 Adjusting the Carburetor
  • 10.4 Fuel Line and Tank Vent
  • 10.5 Air Filter and Choke

11. Special Servicing Tools

  • 11.1 Special Servicing Tools for Engine
  • 11.2 Special Servicing Tools for Ignition System
  • 11.3 Special Servicing Tools for Rewind Starter
  • 11.4 Special Servicing Tools for AV System
  • 11.5 Special Servicing Tools for Cutting Tool Drive
  • 11.6 Special Servicing Tools for Chain Lubrication
  • 11.7 Special Servicing Tools for Fuel System

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FAQ

Is this manual suitable for beginners? keyboard_arrow_down

Yes, this Stihl manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Brushcutter maintenance and repair.

What file format will I receive? keyboard_arrow_down

You will receive this manual as a PDF file (20.26 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase? keyboard_arrow_down

You'll receive instant access to your Stihl Brushcutter manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual? keyboard_arrow_down

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Reviews (5)

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Rated 5 out of 5 stars
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This manual covers everything you need for the FS series. The troubleshooting charts are a lifesaver!
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The breakdown of the ignition system was particularly useful. Download process was quick and easy!
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Had a question about the download link and received a prompt, helpful response. Highly recommend!
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All the necessary specifications and repair instructions are included. Smooth download experience!