1997-2012 STIHL TS 460 Super Cut Saw Service Manual

STIHL TS 460 Technical Service Documentation

• Built for owners and workshops servicing the 1997–2012 STIHL TS 460 cut-off saw, documenting engine, drive assembly, and fuel system specifications for the 4221-series build
• Original OEM publication, printed in Germany, first edition dated 1997–12
• Contains 47 exploded-view diagrams and 1 comprehensive tightening torque table listing 28 distinct fastener specifications
• Delivered as a direct download the moment payment clears
• Indexed PDF search covers every chapter and appendix
• This 1997–2012 STIHL TS 460 manual is the master reference for the 4221-series engine overhaul and routine maintenance intervals

Component and Assembly Overview

The 1997–2012 STIHL TS 460 service manual provides technical data on the engine, fuel system, and cutting wheel drive assembly. Documentation covers disassembly and reassembly of the two-stroke engine, including cylinder, piston, crankshaft, and oil seal replacement procedures. Additional sections detail the operation and maintenance of the diaphragm-type carburetor, including adjustment values for high and low-speed screws.

The 1997–2012 STIHL TS 460 workshop documentation includes detailed breakdowns of the rewind starter, AV handle system, and air filter maintenance schedules. Service sections list part numbers and applications for essential special tools, including assembly hooks, piston rings compressors, and leak testers.

Technical Specification Highlights

The 1997–2012 STIHL TS 460 torque table provides specific values for engine assembly fasteners, such as 10 Nm for cylinder/crankcase spline screws. Fuel mixture ratios are documented at 1:50 with STIHL two-stroke oil or 1:25 with other brands. what an OEM service publication covers

Crankcase leakage testing documents 0.5 bar pressure for system validation. The ignition system features electronic breakerless magneto timing fixed at 2.8–3.2 mm B.T.D.C. at 8,000 r.p.m. Intake air is managed by a combination of felt prefilter and paper filter cartridges.

Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions.

An official 360-page STIHL OEM service manual covering the 1997–2012 TS 460, documenting engine, chassis, electrical, and fuel-system specifications for the 4221-series build.