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Stihl FS 75 brushcutter service manual

Models covered in this manual:

FS 75 / Andreas STIHL AG & Co.

Serial numbers for the Stihl FS 75 FS 80 FS 85 brushcutter:

  • FS 75: 4137 200 0062 to 4137 200 0076
  • FS 80: 4112 200 0069 to 4112 200 0080
  • FS 85: 4137 200 0077 to 4137 200 0109

File specifications

File size: 6.57 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.13 Minutes
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Product Information

Table of Contents

1. Introduction

2. Specifications

  • 2.1 Engine
  • 2.2 Fuel system
  • 2.3 Ignition system
  • 2.4 Gearbox
  • 2.5 Cutting attachment
  • 2.6 Special accessories
  • 2.6.1 For the user
  • 2.6.2 For service
  • 2.7 Tightening torques

3. Clutch

  • 3.1 Disassembly
  • 3.2 Assembly

4. Engine

  • 4.1 Muffler / spark arresting screen
  • 4.2 Leakage testing
  • 4.2.1 Preparations
  • 4.2.2 Pressure test
  • 4.2.3 Vacuum test
  • 4.3 Oil seals
  • 4.4 Exposing the cylinder / spacer flange
  • 4.5 Cylinder and piston
  • 4.5.1 Removal
  • 4.5.2 Installation
  • 4.6 Piston rings
  • 4.7 Crankcase
  • 4.7.1 Removing the crankshaft
  • 4.7.2 Installing the crankshaft

5. Ignition system

  • 5.1 Spark plug terminal
  • 5.2 Ignition module
  • 5.2.1 Ignition timing
  • 5.2.2 Removal and installation
  • 5.3 Flywheel

6. Rewind starter

  • 6.1 General
  • 6.2 Starter cover
  • 6.3 Rewind spring
  • 6.3.1 Replacement
  • 6.3.2 Tensioning
  • 6.4 Starter rope (ElastoStart)
  • 6.5 Starter grip (ElastoStart)
  • 6.6 Starter carrier/pawl

7. Throttle control

  • 7.1 Throttle trigger/interlock lever
  • 7.2 Throttle cable with one short-circuit wire
  • 7.3 Contact spring/detent spring in control handle
  • 7.4 Throttle trigger/interlock lever
  • 7.5 Throttle cable with two short-circuit wires
  • 7.6 Adjusting the throttle cable

8. Fuel system

  • 8.1 Air filter
  • 8.2 Carburetor
  • 8.2.1 Leakage testing
  • 8.2.2 Removal and installation
  • 8.2.3 Adjustment (two adjusting screws)
  • 8.2.4 Adjustment (one adjusting screw)
  • 8.3 Tank vent
  • 8.4 Pickup body
  • 8.5 Fuel tank/hoses

9. AV system

  • 9.1 Repair

10. Shaft

  • 10.1 Cowhorn handle
  • 10.2 Looped handle
  • 10.3 Drive shaft/insulating tube
  • 10.4 Protective tube

11. Cutting tool drive

  • 11.1 Bearing housing (FS 75)
  • 11.2 Gearbox (FS 80, 85)
  • 11.3 Gearbox (FC 75)
  • 11.4 Clutch drum

12. Cutting device (HL 75)

  • 12.1 Gearbox
  • 12.2 Cutting blade
  • 12.3 Gearwheel

13. Special service tools and aids

  • 13.1 Special tools
  • 13.2 Servicing aids

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