Stihl FS 160, 180, 220, 280 Clearing Saw Service Manual 1989-04

Technical reference for Stihl FS 160, 180, 220, 280 models. Includes diagrams, specifications, and repair procedures. PN 0000 961 0608.

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Document Details

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Document Number / Seller:
30208 / Ronald Morgan
File Size:
25.86 MB
File Type:
PDF
Language:
English
Pages:
157
Printable:
Yes
Category:
Brushcutter
Last updated / verified
Jan 13, 2026

Models Covered & Key Technical Specifications

Stihl FS 160, 180, 220, 280 (1989-04) — Series: 1989–2002 Full Coverage: FS 160, FS 180, FS 220, FS 220 K, FS 280, FS 280 K.

  • Engine Displacement: 29.8 cm³ to 38.9 cm³ displacement parameters define the single-cylinder two-stroke architecture with special impregnated cylinder bores.
  • Torque Specifications: 24.0 Nm (18 lbf.ft) M8x1 hexagon nut logic must be applied to the crankshaft flywheel and starter side fasteners.
  • Ignition Gap: 0.5 mm (0.020 in) electrode gap parameters are mandated for NGK BPMR 7 A or Bosch WSR 6 F ignition framework.
  • Fuel Mixture Ratio: 40:1 mix ratio logic required for regular grade gasoline and STIHL two-stroke engine oil parameters.
  • Service Tool Part ID: 5910 890 2210 installing tool logic is required to fit hookless snap rings into the piston boss architecture.
  • Ignition Timing: 0.15–0.25 mm (0.006–0.010 in) air gap logic established for the electronic breakerless magneto ignition framework.

Professional Workshop Service Manual & Technical Specifications

Verified Quality Repair Manual: Stihl FS 160, 180, 220, 280 Clearing Saw Service Manual (1989–04) – 157 Pages | Ready to Print Documentation-Framework

Model-Designation: FS 160, 180, 220, 280 (1989-04) // Asset-ID: 4134 // Technical-Benchmarks: 29.8 cm³ - 38.9 cm³ Displacement OEM guidelines are included for all servicing procedures and repairs. Transmission service information covers clutch and gearhead assemblies. HVAC system procedures are included for carburetor and fuel system maintenance. Torque specifications are documented for critical fasteners to ensure proper assembly integrity. Parts identification is covered for all components including special accessories. Component Parameters Calibration-Spec
FS 160 Displacement: 29.8 cm³ 0.6 bar (8.7 psi)
FS 180 Displacement: 35.2 cm³ 0.6 bar (8.7 psi)
FS 220 Displacement: 35.2 cm³ 0.4 bar (5.8 psi)
FS 280 Displacement: 38.9 cm³ 0.4 bar (5.8 psi)

Cataloging major assemblies into their respective sections, this manual provides comprehensive documentation.

Procedures and Component Identification

This manual details the process for disassembly and assembly of key components including the engine, fuel system, ignition system, and clutch.

System Overviews and Maintenance

Service information covers the carburetor, air filter, fuel tank, and starter assembly for thorough maintenance.

Tightening Torques and Specifications

Documents torque specifications for critical fasteners to ensure proper oscillation integrity.

Parts List and Illustrations

Provides detailed illustrations and part numbers for easy identification and ordering.

Troubleshooting Guidance

Includes a troubleshooting chart to help diagnose and resolve common issues efficiently.

FAQ

Identify the **correct** service interval parameters keyboard_arrow_down

40:1 is the specified mix ratio for gasoline and STIHL two-stroke engine oil for optimal performance and longevity.

What procedures **documented** system architecture keyboard_arrow_down

The manual documents disassembly and assembly procedures for the engine, fuel system, ignition system, and clutch assemblies.

Determine the **precise** tool requirements keyboard_arrow_down

Part number 5910 890 2210 is the required tool for installing hookless snap rings into the piston boss architecture.

What specifications **proper** electrical values keyboard_arrow_down

0.15–0.25 mm (0.006–0.010 in) is the specified air gap for the electronic breakerless magneto ignition system.

Check the **standard** calibration settings keyboard_arrow_down

NGK BPMR 7 A or Bosch WSR 6 F are the specified spark plugs, with a heat range of 200, for correct ignition.

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Reviews (2)

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New
The download process was smooth and the support team was very responsive to my questions. The manual contains everything I need for servicing my STIHL equipment.
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New
The service manual is incredibly detailed and easy to follow. The troubleshooting charts have saved me a lot of time during repairs. Highly recommend it!