Toyota Hino 15B-FTE manual, 1996-2004 models

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Document Details

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Document Number / Seller:
30317 / Melissa Phillips
File Size:
33.96 MB
File Type:
RAR
Language:
English
Printable:
Yes
Category:
Diesel Engine
Last updated / verified
Oct 15, 2025

Models Covered & Key Technical Specifications

1996-2004 Toyota Motor Corporation

  • Toyota/HINO 14B AND 15B-FTE ENGINES
    • 14B 3.6L 4CY DIRECT INJECTION DIESEL
    • 15B 4.1L 4CY DIRECT INJECTION TURBO DIESEL
    • Production/model years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004

Professional Workshop Service Manual & Technical Specifications

Hino DUTRO WU300/WU340/WU410 & XZU404–XZU434 — Service Manual (First Printing: Dec 2002)

This DUTRO service manual is a section-indexed technical reference for the WU300/WU340/WU410 and XZU404/XZU412/XZU414/XZU422/XZU424/XZU434 series. It’s built around fast system navigation (thumb-indexed sections), high-density specification pages, and ECU-controlled system documentation that includes DTC listings, circuit descriptions, and wiring-diagram conventions.

Applicable Models (as listed)

  • WU300 / WU340 / WU410 series
  • XZU404 / XZU412 / XZU414 / XZU422 / XZU424 / XZU434 series

Documentation Depth & Sectioning

The book is divided into 41 sections and separates major domains such as Service Specifications, Engine Control System, Fuel / Intake / Engine Mechanical / Exhaust, Cooling & Lubrication, Starting & Charging, Differential & Propeller Shaft, Brakes & Exhaust Brake, Manual Transmission/Transaxle & Clutch, Steering (power/manual), Heater & A/C, SRS, plus body/electrical areas including Lighting, Wiper & Washer, Wiring, Communication System, Meter/Instrument Panel, Theft Deterrent & Door Lock, Vehicle Control System, and PTO.

Key identifiers & spec anchors

  • First printing noted: Dec 2002
  • Section count shown: 41 (thumb-indexed)
  • VIN stamping location: right frame (also appears on the manufacturer’s plate)
  • Engine serial marking: cylinder block; transmission serial marking: housing
  • Wiring pages include an alphabetical color legend (e.g., B, L, R, BR, LG, V, G, O, W, GR, P, Y, SB) with stripe notation
  • Units use SI primary, with metric/English equivalents (example torque: 30 N·m = 310 kgf·cm = 22 ft·lbf)
  • ECU-related pages reference 24V electrical context for tester notation

Compact technical table

Technical anchor Values shown in the manual Use as a fit signal
Engine families referenced S05C-B / S05C-TA / S05C-TB; W04D-J; 14B; 15B-FTE Confirms which engine manuals pair with this DUTRO set
Manual transmission families referenced H260; H350 / H351; M150; M150 / M153 Helps align driveline documentation to transmission type
Companion publication list Electrical wiring diagram + separate engine/transmission workshop manuals Shows how the DUTRO documentation set is segmented
Wiring legend format Base color + stripe code (two-letter notation) Useful for diagram interpretation across sections
Identification marking map VIN (right frame), engine (block), transmission (housing) Quick cross-check against vehicle markings

Companion Manuals Listed (for building a complete set)

The front matter also names related publications by number, including an Electrical Wiring Diagram volume and separate engine and manual transmission workshop manuals for the families referenced above. This is helpful when your DUTRO configuration is defined by a specific engine or transmission type and you want a documentation set that matches those components.

ECU-Controlled System Pages (What’s included as reference artifacts)

Within the electronic-system coverage, the manual uses structured artifacts such as DTC tables, circuit description pages, and diagram conventions (wire-color coding and test-point notation). If your purchase decision depends on documented electronics alongside mechanical sections, these pages are a strong signal of system-level depth rather than a purely mechanical booklet.

FAQ

**Which 1996–2004 engine configurations are supported in the Toyota Hino archive?** keyboard_arrow_down

A: This comprehensive service manual provides authoritative mechanical documentation for the Toyota and Hino 14B and 15B-FTE engine model variants. It specifically addresses the diagnostic requirements for the 1996–2004 production years, ensuring all technical values for the 3.6L direct injection and 4.1L turbo diesel architectures are fully recorded across 33.96 MB of data.

**How do I perform effective engine mechanical and valve train overhaul?** keyboard_arrow_down

A: Identify the exact cylinder head and valve train specifications within Section 2 to isolate mechanical failures. The manual provides a systematic approach for resolving issues across pistons, connecting rods, and crankshaft assemblies, enabling technicians to identify root causes with factory-certified precision for the 15B-FTE series.

**Determine the necessary steps for maintaining the fuel and intake systems?** keyboard_arrow_down

A: Identify the precise instructions for fuel injection pump service and turbocharger diagnostics within the specialized technical groups to maintain engine reliability. The documentation guides technicians through the complete diagnostics of the intercooler and intake manifold assemblies, providing authoritative instructions for troubleshooting drivetrain-linked components across the Toyota Hino lineup.

**Identify the electrical system diagnostics and electronic control requirements?** keyboard_arrow_down

A: Tool-ID "Hino Diesel Electrical Reference" is essential for troubleshooting the ignition system, starting motor, and charging circuit as detailed in the electronic control sections. The technical data provides expert insights into wiring diagrams and EGR system diagnostics, facilitating more effective fault isolation within the engine's complex electronic control framework.

**What are the key technical specifications for torque and fluid capacities?** keyboard_arrow_down

A: Tool-ID "Phillips Technical Reference" must be used to verify torque specifications, fluid capacities, and part numbers found in the factory-style guide. The handbook encompasses the entire service journey, providing critical protocols for periodic inspections and lubrication monitoring to extend equipment life and ensure safe operation for the 1996–2004 Toyota Hino diesel engines.

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Reviews (4)

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Rated 4 out of 5 stars
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Very thorough and easy to follow. The download link arrived quickly, and I appreciated the professional service. Worth every penny!
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The service manual has everything you need for the Hino engine. I had a question, and their support team responded within minutes! Highly recommend!
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This manual is incredibly detailed and has made my repair tasks much easier. The download process was smooth and I received the email link almost instantly!