2010 HiSun HS800 UTV Service Manual

2010 HiSun HS800 UTV documentation with detailed procedures, diagrams, and specifications for maintenance, tune-up, repair, and overhaul. PN 40-3100-0000

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Document Details

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Document Number / Seller:
30672 / Nancy Robinson
File Size:
58.93 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
UTV
Last updated / verified
Oct 16, 2025

Models Covered & Key Technical Specifications

HiSun HS800 (2010) (40-3100-0000) -- 2010 A Certified Collection Dossier | UTV Published Engine Specs: 800cm3 determines the displacement of the V-type twin cylinder Engine. Specific Dimensions: For overall length, 2,700mm establishes the maximum vehicle dimension Framework. Integral Chassis Design: The frame type is steel tube frame -- signifying the primary structural composition Basis. Operational Electrical System: The battery capacity requires 32.0Ah for standard operation Logic. Established Ignition System: The ignition system is CDI, indicating the primary ignition control Method. Authorized Lighting Specifications: Headlights are 12V, 35W/35W x 2 Standards.

Professional Workshop Service Manual & Technical Specifications

HiSun HS800 (2010) Service Manual: Comprehensive Maintenance & Troubleshooting Guide

Operational-Scope: HS800 UTV // Documentation-Type: Service Manual / Repair Manual / Workshop Manual // Operational-Scope: Repair Procedures & Specifications Component Technical-Path Validation-Data
Engine 800cc, V-type twin cylinder Liquid cooled 4-stroke, Water cool
Ignition System CDI ECU Digital type
Transmission V-belt automatic Shaft drive
Suspension Double wishbone Coil spring/oil damper
Brakes Dual disc brake Foot operation
Electrical 12V, 32.0Ah battery Headlights: 12V, 35W/35W x 2

Systematizing the service groups into clear sections, this manual details engine, chassis, and electrical systems. Correctly requiring adherence to maintenance schedules and diagnostic procedures, it guides users through repairs.

Engine System Procedures

This document details engine removal, cylinder head and cover service, rocker arm and camshaft maintenance, and cylinder/piston procedures. It also covers engine left crankcase cover, starter motor, primary/secondary sheaves, crankcase/oil pump, and output shaft assembly and service.

Chassis System Procedures

It covers steering system maintenance, front and rear suspension, wheel and tyre parts, transmission systems, reverse mechanism parts, and brake system service, including adjustment and inspection.

Electrical System Procedures

This section documents electrical system malfunction inspection, checking switches, bulbs, and sockets, ignition system, charging system, battery checks, and circuit breaker details. This manual documents torque specifications for engine and chassis components to ensure proper corrosion joint prevention.

FAQ

What is the **required** fluid capacity for the engine? keyboard_arrow_down

2.40 L is the total engine oil capacity when the oil filter is replaced, serving as the maximum recommended level.

Calculate the **specified** component identification for the brake system. keyboard_arrow_down

Dual disc brake is the specified component for both the front and rear brake systems, indicating a robust stopping mechanism.

What values are **essential** for valve clearance adjustment? keyboard_arrow_down

0.08 ~ 0.12 mm for intake valves and 0.12 ~ 0.16 mm for exhaust valves are the essential cold valve clearance values for proper engine timing and performance.

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Reviews (3)

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New
This manual is a must-have for anyone with an HS800 UTV. The troubleshooting section is particularly useful, and the illustrations make it easy to follow. I also appreciated the quick response from customer support when I had questions about the download.
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New
The detailed maintenance schedule is incredibly helpful! Downloading was a breeze, and I received my link almost instantly. Highly recommend for new and seasoned UTV owners alike.
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New
Rated 4 out of 5 stars