2010 HiSun HS800 UTV Service & Repair Manual • P/N 40-3100-0000, First version

2010 HiSun HS800 UTV Technical Documentation: Specs, Diagrams & Reference Tables

• Covers the 2010 HiSun HS800 UTV platform equipped with the 800cc V-twin engine and steel tube chassis
• Contains 362 pages of maintenance, engine, chassis, electrical, and fuel management system documentation
• Documents critical torque specifications across engine and chassis sub-assemblies
• Provides the foundational OEM reference for service and diagnostic repair planning
• Available as an instant download directly to your device immediately after purchase
• Formatted for easy printing of individual sections for shop-floor use

Coverage and Maintenance Fundamentals

The 2010 HiSun HS800 service manual details essential procedures for vehicle maintenance and component servicing. It transitions from foundational shop information—including fastener guidelines, shop supplies, and basic service methods—into dedicated chapters covering the engine, chassis, and electrical systems. Mechanics will find comprehensive troubleshooting charts for engine performance issues, starting failures, and brake system malfunctions. Working on these vehicles involves high-pressure fuel lines and heavy electrical currents; always follow proper shop safety protocols to mitigate inherent risks before beginning any work.

Specifications and Technical Reference

Critical data points are clearly mapped out for quick retrieval. The documentation outlines chassis dimensions, fluid capacities, and factory torque settings. Engine oil system pressures are documented at 65 kPa at 1,500 r/min. The spark plug gap requires a precise 0.8–0.9 mm. Tire pressure for both front and rear wheels is listed at 140 kPa. This level of technical depth significantly accelerates your repair prep. Published as the official Chongqing Huansong Industries (Group) Co., Ltd. publication 40-3100-0000 (First version, March 2010), this guide provides the exact factory data needed to eliminate guesswork in the bay.