Hisun Rhino HS500/600/700 UTV Service Manual

For Hisun Rhino UTV models HS500, HS600, and HS700: Diagnostics, service, and parts information. Includes diagrams and specifications. PN HS500-700SHOP_MANUAL1.PDF

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

HiSun Models Covered & Key Technical Specifications

Models: Hisun Rhino HS500, Hisun Rhino HS600, Hisun Rhino HS700
Sub-models / Variants: Bennche, BMS, Big Muddy, JMC, Massimo, Powermax, Precision, QLink, Supermach, Yardsport
Technical Data:

  • Engine: Liquid-cooled 4-stroke, single cylinder
  • Displacement: 686 cc
  • Fuel System: Unleaded gasoline, 30.0 L capacity
  • Transmission: V-belt automatic
  • Drive System: Shaft drive, 2WD/4WD selectable
  • Brakes: Dual front disc brakes, single/dual rear disc brakes
  • Ignition: C.D.I. system
Technical Specifications
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Document Number / Seller:
31193 / Mary Henry
File Size:
50.32 MB
File Type:
PDF
Language:
English
Pages:
390
Printable:
Yes
Category:
UTV
Last updated / verified
Mar 21, 2025

HiSun Manual Features & Content Preview

Hisun Rhino HS500/600/700 Service Manual

  • Covers the 2000s-era Hisun Rhino HS500, HS600, and HS700 utility terrain vehicles (UTV) and their various branded clones including Bennche, Massimo, and QLink
  • Third-party publication originating from the Chongqing Huansong Industries (Group) Co., Ltd. technical center
  • Contains 390 pages of technical specifications, maintenance intervals, wiring diagrams, and component disassembly reference material
  • Files link appears in your order confirmation straight away
  • OCR text layer lets you jump to a torque spec by keyword
  • This 390-page manual serves as the primary technical reference for the HS series engine and chassis maintenance

UTV Technical Scope

The 2000s-era Hisun Rhino HS500, HS600, and HS700 service manual documents the complete architecture of these utility vehicles. The text details engine removal, cylinder head servicing, valve clearance adjustments, and transmission assembly techniques. It also includes comprehensive sections on the electrical components, including circuit diagrams for charging, lighting, and starting systems, alongside specific troubleshooting logic for common performance issues like hard starting or poor fuel mileage.

Specification Highlights

The Hisun Rhino HS500/600/700 maintenance guide provides detailed technical data tables for every major sub-assembly. Engine oil capacity for the 686cc power plant is documented at 1.90 liters for a periodic change, reaching 2.40 liters for a full fill. Intake valve clearance is specified at 0.10–0.15 mm, while exhaust valves are listed at 0.15–0.20 mm in the engine specifications table. What an OEM service publication covers includes detailed torque values for chassis fasteners, such as the 59 Nm required for seat belt attachment points. Cylinder head bolt torque is defined in a multi-stage sequence, with final tightening values listed at 38 Nm for M9 bolts. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. This 390-page manual delivers essential technical specifications and maintenance procedures for owners and technicians servicing the Hisun Rhino HS500, HS600, and HS700 UTV series.

Document Reference: Third-party: techdepot.tradebit.com — original OEM identity not confirmed

Manual FAQ, Purchase & Download Details

Can I find information regarding the specific edition, publication date, or revision notes for this Hisun service manual? keyboard_arrow_down

Manual is edited by the Technical Center of Chongqing Huansong Industries Group and serves as a technical reference handbook. It is a comprehensive English-language PDF document containing 390 pages of service data.

Which chapters contain the specification tables for engine components and chassis tightening torques? keyboard_arrow_down

Chapter 2 lists detailed engine and chassis specifications, including general tightening torque tables and unit conversion references.

What information does the document provide regarding fluid capacities, lubricant types, and recommended service supplies? keyboard_arrow_down

Manual includes a dedicated section on shop supplies covering engine oils, greases, brake fluid, and coolants. It also features a lubrication chart and lists types of cleaners, degreasers, and gasket sealants. These tables assist in referencing the correct materials for the vehicle.

Does the manual contain tables or charts for tightening specifications and technical tolerances? keyboard_arrow_down

Chapter 2 contains comprehensive specification tables for both engine and chassis tightening torques.

Are wiring diagrams, connector pinouts, and electrical system fundamentals included for the major UTV components? keyboard_arrow_down

Manual provides extensive electrical system coverage across multiple chapters, including dedicated circuit diagrams for the ignition, charging, and lighting systems. These sections reference electrical fundamentals and provide visual guides for checking switches and other electrical components.

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