Hisun Rhino HS500/600/700 UTV Service Manual

For Hisun Rhino UTV models HS500, HS600, and HS700: Diagnostics, service, and parts information. Includes diagrams and specifications. PN HS500-700SHOP_MANUAL1.PDF

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Document Details

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Document Number / Seller:
31193 / Mary Henry
File Size:
50.32 MB
File Type:
PDF
Language:
English
Pages:
390
Printable:
Yes
Category:
UTV
Last updated / verified
Mar 21, 2025

Models Covered & Key Technical Specifications

Commercial Configuration Manual: UTV Detailed Illustrated Hisun Rhino HS500, HS600, HS700 UTV Diagnostics & Maintenance Manual - Factory Operations & Repairs Repair-Index Product-Line: Consolidated Primer // Product-Line: Hisun Rhino HS500, HS600, HS700 UTV // Model-Specs: 390 Pages. Logic Identifier Rating Architecture
Part Number HS500-700SHOP_MANUAL1.pdf 50.32 MB
Engine Type Liquid cooled 4-stroke Cooling System
Transmission Type V-belt automatic Drive Type
Front Brake Dual disc Braking System
Rear Brake Dual disc Braking System
Ignition System C.D.I. Electrical System

Prescribed Torque Data: 12 Nm is designed for cylinder head bolts, ensuring secure assembly Architecture. Standard Moment Values: For the primary drive gear, 100 Nm controls clutch housing assembly Norms. Core Charge Quantity: For the engine oil, 1.90 L is measured at the recommended capacity Bounds. Rated Voltage Specs: The battery capacity requires 12 V for standard operation Topology. Technical Output Performance: The ignition coil delivers 10 kΩ resistance across the circuit Matrix. Advanced Maximum Resolution: The carburetor type indicates DPR8EA / 1 (NGK) for optimal fuel delivery Standards.

Professional Workshop Service Manual & Technical Specifications

Commercial Configuration Manual: UTV Detailed Illustrated Hisun Rhino HS500, HS600, HS700 UTV Diagnostics & Maintenance Manual - Factory Operations & Repairs Repair-Index

Product-Line: Consolidated Primer // Product-Line: Hisun Rhino HS500, HS600, HS700 UTV // Model-Specs: 390 Pages. Logic Identifier Rating Architecture
Part Number HS500-700SHOP_MANUAL1.pdf 50.32 MB
Engine Type Liquid cooled 4-stroke Cooling System
Transmission Type V-belt automatic Drive Type
Front Brake Dual disc Braking System
Rear Brake Dual disc Braking System
Ignition System C.D.I. Electrical System

Repair procedures are structured around comprehensive system diagnostics and component overhauls. This manual details the internal systems of the Hisun Rhino UTV, including engine, transmission, brakes, and electrical components.

Tool requirements are listed for specific diagnostic and repair procedures.

Installation guidelines are provided for all major assemblies. OEM specifications are clearly outlined.

Maintenance guidelines are included for routine servicing and preventative care. This includes fluid changes and component checks.

OEM guidelines are included for all procedures. Adherence to these ensures optimal performance and longevity.

Transmission service information covers disassembly, inspection, and reassembly of the entire drivetrain.

This manual documents torque specifications for critical engine components to ensure proper rotational loosening prevention.

FAQ

What **necessary** procedures are outlined for electrical system diagnostics and voltage testing? keyboard_arrow_down

341 electrical system troubleshooting procedures are detailed, including specific steps for performing voltage tests, continuity tests, and using multimeters for accurate diagnostics.

Determine the **recommended** calibration settings for engine idle speed and throttle cable adjustment. keyboard_arrow_down

1,400 ±100 r/min is the standard engine idle speed, with adjustments guided by control inputs for throttle cable slack and locknut settings to achieve optimal performance.

What **calibrated** clearance measurements are critical for valve adjustments and engine compression? keyboard_arrow_down

0.10–0.15 mm for intake valve clearance and 0.15–0.20 mm for exhaust valve clearance are specified, alongside detailed procedures for measuring compression pressure to ensure engine integrity.

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Reviews (4)

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Rated 5 out of 5 stars
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I had a quick response to my email about the download link. It was a seamless process!
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The manual is incredibly detailed and easy to follow. Perfect for both beginners and seasoned owners!
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The troubleshooting section helped me fix my UTV quickly. Very helpful!