Toyota 7FGCU15, 7FGCU18, 7FGCSU20 Forklift Repair Manual
Detailed service data for Toyota 7FGCU15, 7FGCU18, and 7FGCSU20 forklifts. Includes troubleshooting, diagrams, and specifications. Publication number C4085-91017.
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Models Covered & Key Technical Specifications
Toyota 7FGCU15, 7FGCU18, 7FGCSU20 (Part Number: CE602-2) – 1998-2009
Analytical Reference Manual | Toyota Forklift Series
- Published Data: 46 (63)/2570 rpm is the maximum engine output specification.
- Specific Torque Specs: For optimal operation, 176 N-m (19.0 kgf-m)/2100 rpm defines the maximum torque standard.
- Integral Power Rating: 2570 rpm -- signifies the standard no-load revolution limit.
- Operational Fuel Type: The fuel system requires LPG for optimal operation.
- Established Specifications: 4Y-ECS LPG specifications indicate a maximum output of 44 (60) PS.
- Authorized Standards: 4Y-LPG specifications are available with a maximum output of 37 (50) PS.
Professional Workshop Service Manual & Technical Specifications
Verified Instructional Electrical Manual: Toyota 7FGCU15/18/FGCSU20 Forklift System-Standards
Machine-Range: 1998-2009 // Equipment-Series: Toyota 7FGCU Forklift // Machine-Range: 15, 18, 20
| Metric | Value | Architecture |
|---|---|---|
| Model | 7FGCU15 | Engine Specifications |
| Model | 7FGCU18 | Engine Specifications |
| Model | 7FGCSU20 | Engine Specifications |
| Engine Type | 4Y-ECS LPG | Engine Specifications |
| Fuel | LPG | Engine Specifications |
Factory procedures are documented for the engine.
Engine Tune-Up Procedures
Removal procedures are documented for the ignition timing inspection and adjustment.
Ignition Timing Inspection and Adjustment
Technical specifications are provided for the ignition timing, with standards for coolant temperature and engine oil temperature.
Idling Speed Inspection and Adjustment
Factory specifications are documented for idling speed adjustment, including clockwise and counterclockwise adjustments.
No-Load Maximum Speed Measurement
Engine rebuild procedures are documented for measuring maximum speed after fully depressing the accelerator pedal.
Compression Pressure Inspection
Drivetrain specifications are addressed in the compression pressure inspection procedure for all cylinders.
This manual provides a thorough overview of the Toyota 7FGCU forklift's engine systems, covering everything from basic configuration to troubleshooting diagnostic codes.
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