2005-2007 Komatsu D21A-8E0, D21P-8E0 Bulldozer Shop Manual

Diagnostic procedures and component service for Bulldozer D21A-8E0, D21P-8E0 — Steering clutch, brake control, and final drive.

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Document Details

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Document Number / Seller:
30773 / Robert Jones
File Size:
14.02 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Bulldozer
Last updated / verified
Sep 28, 2025

Models Covered & Key Technical Specifications

Komatsu D21A-8E0, D21P-8E0 Bulldozer (SEN03329-04) – 2005-2007 Komatsu D21A-8E0 / D21P-8E0 Shop Manual | Series Dossier.

  • Established Power Data: 32.4 kW{HP}/rpm rating at 2,450 rpm supports peak engine performance.
  • Reference Component Specs: With a machine weight of 3,940 kg for the D21A-8E0, the structural integrity is significant.
  • Certified Dimension Data: Overall length of 3,365 mm establishes robust operational dimensions.
  • Factory Clearance Standards: A side clearance of 0.55 – 1.00 mm governs precise component alignment.
  • Integral Specifications: Travel speed reaches 2.6 km/h forward in 1st gear parameters.
  • Specific Torque Values: The final drive case weighs 353 kg for standard chassis configuration.

Professional Workshop Service Manual & Technical Specifications

Unified Assembly Assembly Manual: Bulldozer Manual for Komatsu D21A-8E0, D21P-8E0 bulldozers Parts-Reference

Technical-Scope: 2005-2007 Komatsu D21A-8E0, D21P-8E0 Bulldozer // Engineering-Base: Manual SEN03329-04 / SEN03330-01 / SEN04086-02 / SEN04087-00 / SEN04088-00 / SEN04089-00 / SEN04090-01 / SEN04091-00 / SEN04092-00 / SEN04093-01 Logic // Technical-Scope: shop manual

Assessment-Parameter System-Path Context
Machine weight D21A-8E0 3,940 kg
Engine model D21A-8E0 Komatsu 4D94LE-2 Diesel engine
Overall length D21A-8E0 3,365 mm
Overall height D21A-8E0 2,450 mm
Overall width D21A-8E0 2,170 mm
Travel speed (Forward 1st) D21A-8E0 2.6 km/h
Travel speed (Reverse 1st) D21A-8E0 3.3 km/h

The documentation provides guidance on:

Engine and Cooling System

This section documents engine control mechanisms and cooling system specifications.

Power Train System

Covers the power train system, including the transmission, bevel gear, steering clutch, and brake controls.

Undercarriage and Frame

Details the undercarriage components such as the main frame, track frame, idlers, rollers, and track shoes.

Hydraulic System

Explains the hydraulic system, including the work equipment control, hydraulic tank, and pumps.

Electrical System

Outlines the electrical system, covering the monitor system, engine control, KOMTRAX, and sensors.

This manual documents torque specifications for various components to ensure proper assembly and pressure slip prevention.

FAQ

What **designated** adjustment procedures are detailed? keyboard_arrow_down

153 mm is the standard width of the idler portion for the track frame.

Identify the **critical** pressure specifications mentioned. keyboard_arrow_down

2.55 MPa {26 kg/cm2} is the standard discharge pressure for the power train and steering pump (F2-R2 transmission).

What **required** assembly sequence is covered for the final drive? keyboard_arrow_down

98.07 kN {10 ton} is the fitting pressure of the final drive flange.

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Reviews (5)

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Had a question regarding the manual, and their support team responded within hours. Very impressed!
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This shop manual is a must for anyone working with Komatsu equipment. Worth every penny!
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This manual has everything I need for my Komatsu bulldozer. The troubleshooting section is especially helpful!
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The download process was smooth and I received the link in my email almost immediately. Fantastic service!
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Great manual with detailed diagrams. It covers everything from assembly to troubleshooting.