1998 Komatsu D32E-1, D32P-1, D38E-1, D38P-1, D39E-1, D39P-1 Shop Manual

Shop manual with procedures for Komatsu D32E-1, D32P-1, D38E-1, D38P-1, D39E-1, D39P-1 crawler tractors, publication CEBM003100.

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Komatsu 1998 Komatsu D32E-1, D32P-1, D38E-1, D38P-1, D39E-1, D39P-1 Shop Manual manual page preview - page 1 of 636

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Komatsu Models Covered & Key Technical Specifications

Models: D32E-1, D32P-1, D38E-1, D38P-1, D39E-1, D39P-1
Sub-models / Variants: E (standard configuration), P (low ground pressure configuration)
Build Years: 1998
Serial Numbers: D32E-1/P-1 P075718 and up, D38E-1/P-1 P085799 and up, D39E-1/P-1 P095872 and up
Technical Data:

  • Engine model: Komatsu 4D102E-1 (D32 series) and S4D102E-1 (D38 and D39 series) diesel engines
  • Flywheel horsepower: 52 kW (70 hp) to 67 kW (90 hp) at 2500 RPM
  • Main relief valve pressure: 17.2 ± 0.7 MPa
  • Cooling system capacity: 26.5 liters (7 gallons)
  • Standard thermostat range: 80 to 95°C (176 to 203°F)
  • Forward 1st speed limit: 3.3 to 3.6 km/h (2.1 to 2.2 mph)
  • Ground pressure: 0.31 to 0.51 kg/cm² (4.4 to 7.3 psi) depending on configuration
Technical Specifications
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Document Number / Seller:
30777 / Michelle Martinez
File Size:
13.96 MB
File Type:
PDF
Language:
English
Pages:
636
Printable:
Yes
Category:
Crawler
Last updated / verified
Jan 14, 2026

Komatsu Manual Features & Content Preview

Technical Scope for the 1998 Komatsu D32/D38/D39 Crawler Series

  • Covers 1998 Komatsu D32E-1, D32P-1, D38E-1, D38P-1, D39E-1, and D39P-1 crawler tractors, focusing on shop maintenance for E and P sub-model variants.
  • Original OEM publication form CEBM003100, dated November 1998.
  • Contains 47 detailed exploded-view diagrams and 18 specialized torque-specification tables for drivetrain and undercarriage components.
  • Delivers as a direct download the moment payment clears.
  • Page spreads stay legible when printed at original size.
  • This shop manual provides the primary reference data used for the P075718, P085799, and P095872 serial number starting ranges, serving as the factory authority for drivetrain, cooling, and braking system maintenance.

Component and System Documentation

This Komatsu crawler shop manual provides technical coverage of major machine systems, including sections on drive train assembly, hydraulic circuits, and cooling system maintenance. Detailed walkthroughs describe the inspection and assembly of engine cooling components like the centrifugal water pump, fan assemblies, and radiator cores. The publication also details brake system operation, including the brake and decelerator pedals, and provides extensive torque charts for fasteners across the entire machine chassis. The electrical and hydraulic schematic chapters offer insights into the component-level architecture for both the D32, D38, and D39 series, how factory workshop documentation is structured for these heavy-duty machines.

Specification Highlights

The manual lists critical operating specifications, including flywheel horsepower ratings from 70 to 90 HP across the three tractor models. Cooling system capacity for the 1998 Komatsu D32E-1 is documented at 26.5 liters. Main relief valve pressure is listed at 17.2 ± 0.7 MPa in the hydraulic specifications table. Torque converter stall speeds for the D39E-1 are specified at 1850 to 2080 RPM. Final drive fastener torque is specified at 190 Nm (140 lbf ft) for sprocket drive housing bolts. Reference only — always consult a certified technician before performing service on this equipment.

This 636-page Komatsu OEM shop manual documents the 1998 D32E-1, D32P-1, D38E-1, D38P-1, D39E-1, and D39P-1 crawler tractors, providing specifications, assembly data, and maintenance requirements for chassis, cooling, and powertrain systems.

Document Reference: CEBM003100, November 1998

Manual FAQ, Purchase & Download Details

Are fluid capacities and lubricant charts included in the shop manual? keyboard_arrow_down

Section 2 contains a dedicated sub-section for capacities and lubricants. This section lists the technical data required for managing machine fluids.

Does this manual contain chapters covering the drive train, transmission, and hydraulic systems? keyboard_arrow_down

Shop manual features comprehensive section indexing covering the drive train, transmission, torque converter, steering drive, and various hydraulic components including pumps, motors, and control valves.

Can I find tightening specification tables and service tool information for major components inside this document? keyboard_arrow_down

Manual provides specification tables and sections on standard and special torques to reference values. It also includes information regarding the application of service tools across different machine components.

Is the engine section detailed with a standard value table for the covered crawler tractors? keyboard_arrow_down

Section 12 of the manual is specifically dedicated to the engine and includes a standard value table for reference.

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