Komatsu D32E-1, D32P-1, D38E-1, D38P-1, D39E-1, D39P-1 crawler tractor shop manual

Table of Contents

SECTION INDEX

INTRODUCTION

• General Information
• Safety Precautions
• How to Use this Manual

MISCELLANEOUS

• Lubrication and Maintenance Schedule
• Service Standards
• Tightening Torques

ENGINE

• Engine Specifications
• Engine Assembly and Disassembly
• Cylinder Head and Valve Mechanism
• Lubrication System
• Cooling System
• Fuel System
• Electrical System

COOLING

• Radiator
• Water Pump
• Thermostat
• Cooling Fan

DRIVE TRAIN

• General Description
• Drive Train Assembly and Disassembly
• Final Drive
• Differential

TORQUE CONVERTER

• Description and Operation
• Assembly and Disassembly
• Inspection and Troubleshooting

TRANSMISSION

• Transmission Specifications
• Transmission Assembly and Disassembly
• Clutch
• Gear Shift Mechanism

STEERING DRIVE

• Steering System Description
• Steering Clutch and Brake
• Steering Gear Box

SPROCKET DRIVE

• Sprocket Assembly
• Track Roller Frame

ELECTRICAL

• Electrical System Overview
• Wiring Diagrams
• Battery and Charging System
• Starter Motor
• Lighting System
• Instruments and Gauges

HYDRAULICS

• Hydraulic System Description
• Hydraulic Pump
• Control Valves
• Hydraulic Cylinders
• Hydraulic Piping and Hoses

PUMPS AND MOTORS

• Hydraulic Pump Specifications
• Hydraulic Motor Specifications
• Pump and Motor Assembly and Disassembly

CONTROL VALVE

• Control Valve Description
• Control Valve Assembly and Disassembly
• Valve Adjustment and Testing

CYLINDERS

• Hydraulic Cylinder Description
• Cylinder Assembly and Disassembly
• Cylinder Inspection and Testing

SERVICE

• Service Procedures
• Troubleshooting
• Special Tools

UNDERCARRIAGE

• Undercarriage Description
• Track Assembly
• Track Tension Adjustment
• Roller and Idler

TRACK CHAIN

• Track Chain Description
• Track Chain Assembly and Disassembly
• Track Chain Inspection and Maintenance

MOUNTED EQUIPMENT

• Mounted Equipment Overview
• Equipment Installation and Removal
• Equipment Operation
• Equipment Maintenance

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