Komatsu D32E-1, D32P-1, D38E-1, D38P-1, D39E-1, D39P-1 bulldozer shop manual

Table of Contents

1. INTRODUCTION

• General Information
• Safety
• Specifications
• Dimensions
• Maintenance

2. MISCELLANEOUS

• Tools and Equipment
• Service Standards
• Tightening Torques
• Troubleshooting

3. ENGINE

• Engine Assembly
• Fuel System
• Cooling System
• Lubrication System
• Air Intake and Exhaust System
• Engine Electrical

4. COOLING SYSTEM

• Radiator
• Water Pump
• Thermostat
• Hoses and Piping
• Cooling Fan

5. DRIVE TRAIN

• Final Drives
• Drive Shafts
• Differentials
• Axles

6. TORQUE CONVERTER

• Disassembly and Assembly
• Inspection and Testing
• Maintenance Procedures

7. TRANSMISSION

• Gearbox Assembly
• Gear Shifting Mechanism
• Lubrication System
• Transmission Control

8. STEERING DRIVE

• Steering Clutches
• Brake System
• Steering Mechanism

9. SPROCKET DRIVE

• Sprocket Assembly
• Chains and Tracks
• Tensioning Mechanism

10. ELECTRICAL

• Wiring Diagrams
• Battery and Charging System
• Starter Motor
• Lighting System
• Instrumentation

11. HYDRAULICS

• Hydraulic Pump
• Control Valves
• Hydraulic Cylinders
• Hydraulic Lines and Fittings

12. PUMPS AND MOTORS

• Hydraulic Pumps
• Drive Motors
• Inspection and Testing
• Maintenance Procedures

13. CONTROL VALVE

• Assembly and Disassembly
• Inspection and Testing
• Pressure Settings

14. CYLINDERS

• Hydraulic Cylinder Assembly
• Seals and Gaskets
• Inspection and Testing

15. UNDERCARRIAGE

• Tracks and Chains
• Rollers and Idlers
• Track Frames

16. TRACK CHAIN

• Assembly and Disassembly
• Tensioning
• Inspection and Maintenance

17. MOUNTED EQUIPMENT

• Blade Assembly
• Ripper Assembly
• Winch Assembly
• Attachments and Accessories

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