Forklift Service Manual – Mitsubishi Forklift Trucks

This manual covers the Mitsubishi S6S Diesel Engine, offering detailed maintenance and repair information for convenient reference. It includes specifications, procedures, and diagrams for optimal servicing of your forklift.

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Document Details

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Document Number / Seller:
30799 / Ashley Grant
File Size:
31.01 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Forklift
Last updated / verified
Apr 4, 2025

Models Covered & Key Technical Specifications

Commercial Field Operator's Manual: Forklift Detailed Mitsubishi FD (FD35, FD40, FD45, FD50, FD50C) forklift manual (S6S Diesel Engine) Reference-Archive

Forklift Detailed Mitsubishi FD (FD35, FD40, FD45, FD50, FD50C) forklift manual (S6S Diesel Engine) Detailed | Series Collection.

  • General Specifications: The engine features a water-cooled, 4-stroke cycle design with 6 cylinders in line, boasting a compression ratio of 22:1.
  • Engine Main Parts Dimensions: The overall width is 622 (24.5) mm and the overall height measures 801 (31.5) mm for precise integration.
  • Lubrication System Details: Oil pump capacity is 38.7 (10.2) liters per minute at a discharge pressure of 0.3 MPa, ensuring optimal lubrication.
  • Cooling System Performance: The water pump operates centrifugally with a speed ratio to crankshaft of 1.3, indicating efficient fluid circulation.
  • Fuel System Output: Injection nozzles feature a spray cone angle of 0°, designed for accurate fuel delivery.
  • Electrical System Power: Alternator output is 24-35 V and 24-35 A, providing reliable electrical power.

Professional Workshop Service Manual & Technical Specifications

Commercial Field Operator's Manual: Forklift Detailed Mitsubishi FD (FD35, FD40, FD45, FD50, FD50C) forklift manual (S6S Diesel Engine) Reference-Archive

Repair-Classification: Forklift // Model-Specs: FD35, FD40, FD45, FD50, FD50C / S6S Diesel Engine // Repair-Classification: Service Manual.

Service-Nexus Operational-Logic Architecture
General Information Typical engine arrangements; location of engine serial number; specifications; suggestions for disassembly and assembly Outline, Specifications, Tips on Disassembly and Reassembly
Maintenance Standards Maintenance standards; tightening torques; sealants and lubricants; regarding submission of parts for EPA exhaust gas regulation Maintenance Standards Table, Tightening Torques, Sealants and Lubricants, Regarding Submission of Parts for EPA Exhaust Gas Regulation
Special Tools Special tool list Special Tools
Overhaul Instructions Determination of overhaul timing; testing the compression pressure Determination of Overhaul Timing, Testing the Compression Pressure
Adjustments, Bench Test, Performance Tests Adjustments, bench testing, performance tests Adjustments, Bench Testing, Performance Tests
Engine Auxiliaries, Removal and Installation Preparation; engine auxiliaries removal; engine auxiliaries installation Preparation, Engine Auxiliaries Removal, Engine Auxiliaries Installation

Organized into dedicated modules for comprehensive documentation of the S6S Diesel Engine. This manual provides thorough coverage of engine components and systems. Key specifications include detailed measurements for various parts to ensure correct assembly and operation. Consistently requiring precise adherence to maintenance standards, this document aids in ensuring the longevity and performance of your Mitsubishi forklift.

This manual covers engine specifications, maintenance standards, and adjustment procedures. It details disassembly, inspection, repair, and reassembly across various systems. Diagnostic procedures are covered for engine systems. Wiring diagrams are provided for troubleshooting. Fuel system procedures are documented for efficient operation. Adjustment procedures are detailed for optimal performance.

FAQ

What **tools** are recommended for valve adjustment procedures? keyboard_arrow_down

18.980 to 19.000 mm (0.7472 to 0.7480 in.) is the diameter for the rocker shaft, requiring specific tools for proper adjustment.

Identify the **critical** pressure specifications for engine oil. keyboard_arrow_down

0.3 to 0.5 MPa (3 to 5 kgf/cm²) [43 to 71 psi] is the specified lubricating oil pressure at rated speed.

What **procedures** are required for piston ring installation? keyboard_arrow_down

The clearance between piston and groove is 0.045 to 0.085 mm (0.0018 to 0.0034 in.) for No. 2 ring, indicating the need for careful installation.

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The Mitsubishi forklift service manual is incredibly detailed and easy to navigate. The download process was smooth, and I received the link almost instantly via email. Highly recommend for anyone needing maintenance guidance!