2009-2012 Triumph Thunderbird 1600 motorcycle service manual

Product Information

Table of Contents

Introduction

• How to Use This Manual
• Warnings, Cautions, and Notes
• Tampering with Noise Control System Prohibited
• References
• Dimensions
• Repairs and Replacements
• Force
• Edges
• Tightening Procedure

1. General Information

• Model Identification
• Specifications
• Torque Settings
• Special Tools

2. Scheduled Maintenance

• Maintenance Schedule
• Pre-Ride Inspection
• Periodic Maintenance
• Lubrication Points

3. Cylinder Head

• Removal and Installation
• Inspection and Repair
• Valve Adjustment
• Camshaft and Timing Chain

4. Clutch

• Clutch Mechanism
• Clutch Plate Replacement
• Clutch Adjustment

5. Crankshaft, Connecting Rods, and Pistons

• Crankshaft Removal and Installation
• Connecting Rods Inspection
• Piston Replacement

6. Balancer

• Balancer Shaft Removal and Installation
• Inspection and Adjustment

7. Transmission

• Gearbox Removal and Installation
• Gear Inspection and Replacement
• Shift Mechanism

8. Lubrication

• Oil Change and Filter Replacement
• Oil Pump Inspection
• Lubrication System Diagram

9. Engine Removal and Refit

• Engine Removal Procedure
• Engine Installation Procedure
• Engine Mounting Points

10. Fuel System/Engine Management

• Fuel Injection System
• Throttle Body Synchronization
• Fuel Pump and Filter
• Engine Control Unit (ECU)

11. Cooling

• Radiator and Hoses
• Water Pump
• Thermostat
• Coolant Replacement

12. Brakes

• Front Brake System
• Rear Brake System
• Brake Fluid Replacement
• Brake Pad Inspection and Replacement

13. Front Suspension

• Fork Removal and Installation
• Fork Oil Replacement
• Steering Head Bearings

14. Rear Suspension

• Swingarm Removal and Installation
• Shock Absorber Replacement
• Suspension Adjustment

15. Final Drive

• Drive Belt Inspection and Replacement
• Drive Sprocket Inspection

16. Wheels and Tyres

• Wheel Removal and Installation
• Tyre Replacement
• Wheel Bearings Inspection

17. Frame and Bodywork

• Frame Inspection
• Body Panels Removal and Installation
• Seat Removal and Installation

18. Electrical System

• Wiring Diagram
• Battery Maintenance
• Charging System
• Starter Motor
• Ignition System
• Lighting System
• Instrument Cluster
• Switches and Controls

Appendices

• Maintenance Records
• Parts List
• Index

Contact Information

• Manufacturer Contact Information
• Service Centers

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