2002 Dodge RAM 2500-3500 Service Manual

2002 Dodge RAM 2500/3500 technical service manual, covering 4WD models. Details suspension and alignment procedures. Part number MMB448135

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Document Details

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Document Number / Seller:
31041 / Richard Bell
File Size:
57.76 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Truck
Last updated / verified
Aug 26, 2025

Models Covered & Key Technical Specifications

Systematic Quality Overhaul Manual: Truck Dodge RAM manual (2002) for 2500-3500 models Service-Portfolio

Dodge RAM 2500 / 3500 (2002) | Licensed Sourcebook for Chassis Components.

  • Fundamental Component Specs: 148 ml establishes the minimum lubricant capacity for the housing.
  • Baseline Measurement Parameters: 0.001-0.009 in. dictates the acceptable wheel bearing end play Range.
  • Integral Specifications: 291 N·m signifies the initial torque value for the pinion gear nut Sequences.
  • Operational Fluid Capacities: 248 mm dictates the maximum diameter for the ring gear Threshold.
  • Published Data Points: 3.54, 4.10 defines the axle ratio Specifications.
  • Fundamental Fluid Capacities: 136.53 mm signifies the standard depth for the pinion gear Benchmarks.

Professional Workshop Service Manual & Technical Specifications

Systematic Quality Overhaul Manual: Truck Dodge RAM manual (2002) for 2500-3500 models Service-Portfolio

Design-Core: 2002 Dodge RAM 2500-3500 manual | Engineering-Metrics: Truck / Rear Axle 286RBI Logic | Design-Core: Shop Manual

SPECIFICATIONS BASE BRAKE

DESCRIPTION SPECIFICATION
Front/Rear Disc Brake Caliper Type Dual Piston Sliding
Front Disc Brake Caliper Piston Diameter HD 56 mm (2.00 in.)
Front Disc Brake Rotor 326.5x36 mm (12.5x1.5 in.)
Front/Rear Disc Brake Rotor Max. Runout 0.127 mm (0.005 in.)
Front/Rear Disc Brake Rotor Max. Thickness Variation 0.025 mm (0.001 in.)
Minimum Front Rotor Thickness 33.90 mm (1.334 in.)
Minimum Rear Rotor Thickness 28.39 mm (1.117 in)
Rear Disc Brake Caliper 2500 2x45 mm (1.77 in)
Rear Disc Brake Caliper 3500 2x51 mm (2.00 in)
Rear Disc Brake Rotor 2500/3500 323.5x30 mm (1.18 in)
Brake Booster Type 2500 Gasoline Engines Vacuum Dual Diaphragm
Brake Booster Type All 3500/ 2500 Diesel Engines Only Hydraulic

Outlining the operational framework across front and rear axle systems, this manual details the components and procedures for maintaining your Dodge RAM 2500/3500. It covers everything from the basic hydraulic and mechanical systems to specific component overhauls, providing a Methodical pathway to understanding your vehicle's braking capabilities.

Calibration requirements are specified for the disc brake calipers, ensuring optimal stopping power.

Electrical system documentation covers the antilock brake systems (ABS and RWAL) for enhanced safety.

Suspension service documentation covers front and rear brake systems, including rotor and caliper service.

Disassembly instructions are documented for disc brake calipers and rotors, aiding in component replacement.

Wear limits are specified for brake rotors and drums to ensure safe operating parameters.

FAQ

Assess the **critical** calibration settings for brake calipers. keyboard_arrow_down

33 N·m is the specified torque for the front caliper mounting bolts to ensure proper calibration.

What components have **required** clearance measurements? keyboard_arrow_down

The wheel bearings have a specified end play of 0.025-0.250mm (0.001-0.009 in.), adjusted by the hub bearing adjustment nut.

Confirm the **specified** torque specifications for brake rotors. keyboard_arrow_down

128 N·m (95 ft. lbs.) is the torque specification for the rotor to hub rear bolt, ensuring secure rotor mounting.

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Reviews (4)

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Rated 4 out of 5 stars
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I had a question about the manual and received a quick response. The information is detailed and easy to navigate!
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Rated 4 out of 5 stars
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The manual was incredibly helpful for my RAM 2500. The download was smooth and I received the link in no time! Highly recommend!