Suzuki RMZ450 manual, covers 2005-2007, PDF
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Models Covered & Key Technical Specifications
- Suzuki RMZ450 2005-2007
Engine: 449.0 cc, 4-stroke, liquid-cooled, DOHC, 4-valve, Double Overhead Cams/Twin Cam (DOHC)
Professional Workshop Service Manual & Technical Specifications
Suzuki RM-Z450 — Service Manual (Model Years 2005–2007)
Coverage is centered on the RM-Z450 across 2005–2007 model years, with clear identification pages, an indexed chapter structure, and dense reference material for engine, fuel, electrical, chassis, and suspension domains. Fit signals show up immediately via frame/engine number locations and the market/country coding tied to effective frame-number ranges.
Model-year scope and identification points
A dedicated serial-number page documents where the identifiers are found:
- Frame number stamping: steering head area
- Engine serial number stamping: right side of the crankcase assembly
How the book is partitioned (group index)
Chapters are organized as discrete technical domains, including general specifications, periodic service schedules, machine tuning references, engine and transmission groups (top end, clutch, shifting, crankshaft), lubrication, fuel, cooling, electrical, wheels/tires, brakes, steering/fork, rear suspension, and a servicing-information section.
Edition details and scope markers
- Title header: RMZ450 Service Manual
- Model-year range: M.Y. 2005–2007
- Country/area codes are listed (Japan / U.S.A. / Canada) with effective frame-number ranges
- A symbol/legend section defines factory fluids, greases, sealants, and measurement icons used throughout
What’s listed in the fluids/sealants legend
- Thread locking compound: THREAD LOCK SUPER “1360” (99000-32130)
- Thread locking compound: THREAD LOCK SUPER “1303” (99000-32030)
- Thread locking compound: THREAD LOCK “1342” (99000-32050)
- Fork oil reference: SUZUKI FORK OIL SS-05 (99000-99001-SS5)
- Rear suspension oil reference: SUZUKI REAR SUSPENSION OIL (SS-25 equivalent)
- Brake fluid specification: DOT 4
- Sealant reference: SUZUKI BOND “1215” (99000-31110)
Compact technical table
| Spec anchor | Value |
|---|---|
| Fuel requirement (US/Canada) | Unleaded, ≥ 90 pump octane (R+M)/2 |
| Fuel tank capacity | 7.0 L (1.51 US gal) |
| Recommended engine oil | SAE 10W-40 (API SG or higher) |
| Spark plug gap | 0.9–1.0 mm (0.035–0.039 in) |
| Spark plug torque | 13.0 N·m (1.30 kgf·m, 9.5 lb·ft) |
| Brake fluid | DOT 4 |
Quick scan: what makes this a “spec-forward” RM-Z450 set
Symbol-mark pages define measurement modes (voltage, resistance, diode checks), plus standardized chemical/product references for grease, moly paste, silicone grease, sealants, and thread locking compounds. That up-front legend is useful when you want consistent spec notation across engine, chassis, and electrical chapters without ambiguity.
Market coding and frame-number mapping
Country/area codes are documented alongside effective frame-number ranges, which helps separate regional production groupings. Combined with the serial-number location page, the manual provides a fast way to align the book’s scope to a specific RM-Z450 build family before relying on any deeper chapter data.
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