2007-2008 Polaris IQ, HO, Switchback, RMK, CFI, LX, Touring, Dragon, Shift service manual

2007-2008 Polaris IQ, HO, Switchback, RMK, CFI, LX, Touring, Dragon, Shift service manual Preview image 1
2007-2008 Polaris IQ, HO, Switchback, RMK, CFI, LX, Touring, Dragon, Shift service manual Preview image 1
2007-2008 Polaris IQ, HO, Switchback, RMK, CFI, LX, Touring, Dragon, Shift service manual Preview image 2
2007-2008 Polaris IQ, HO, Switchback, RMK, CFI, LX, Touring, Dragon, Shift service manual Preview image 3
2007-2008 Polaris IQ, HO, Switchback, RMK, CFI, LX, Touring, Dragon, Shift service manual Preview image 4
2007-2008 Polaris IQ, HO, Switchback, RMK, CFI, LX, Touring, Dragon, Shift service manual Preview image 5
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Models Covered in this Manual

  • 2007 600 HO IQ
  • 2007 600 HO SWITCHBACK
  • 2007 600 HO RMK
  • 2007 600 HO IQ CFI
  • 2007 600 HO SWITCHBACK CFI
  • 2007 600 HO IQ LX CFI
  • 2007 600 HO IQ TOURING CFI
  • 2007 700 HO IQ DRAGON
  • 2007 700 HO RMK DRAGON
  • 2008 IQ SHIFT
  • 2008 600 RMK 144 / 600 RMK SHIFT 155
  • 2008 600 DRAGON IQ
  • 2008 600 SWITCHBACK / 600 DRAGON SWITCHBACK
  • 2008 600 IQ LX
  • 2008 600 IQ TOURING
  • 2008 600 RMK 155
  • 2008 700 IQ / 700 DRAGON IQ
  • 2008 700 SWITCHBACK / 700 DRAGON SWITCHBACK
  • 2008 700 RMK 155 / 700 DRAGON RMK 155 / 163
  • 2008 800 DRAGON RMK 155 / 163

Product Information

Table of Contents

MODEL SPECIFICATIONS

  1. Specifications
    • 2007 600 HO IQ
    • 2007 600 HO Switchback
    • 2007 600 HO RMK
    • 2007 600 HO IQ CFI
    • 2007 600 HO Switchback CFI
    • 2007 600 HO IQ Touring CFI
    • 2007 600 HO IQ LX CFI
    • 2007 700 HO IQ Dragon
    • 2007 700 HO RMK Dragon
    • 2008 IQ Shift
    • 2008 600 RMK 144 / 600 RMK Shift 155
    • 2008 600 Dragon IQ
    • 2008 600 Switchback / 600 Dragon Switchback
    • 2008 600 IQ LX
    • 2008 600 IQ Touring
    • 2008 600 RMK 155
    • 2008 700 IQ / 700 Dragon IQ
    • 2008 700 Switchback / 700 Dragon Switchback
    • 2008 700 RMK 155 / 700 Dragon RMK 155 / 163
    • 2008 800 Dragon RMK 155 / 163

GENERAL INFORMATION

  1. Introduction

    • Overview
    • Manual Layout
  2. Safety

    • Safety Precautions
    • Warning Labels
  3. Specifications

    • Vehicle Specifications
    • Torque Specifications

MAINTENANCE

  1. Maintenance Schedule

    • Service Intervals
    • Maintenance Checklist
  2. Lubrication

    • Engine Oil
    • Transmission Lubricant
  3. Inspection

    • Pre-Ride Inspection
    • Detailed Inspection Procedures
  4. Adjustments

    • Clutch Adjustment
    • Brake Adjustment
    • Throttle and Idle Cable Adjustment

FUEL SYSTEMS

  1. Fuel Tank

    • Removal and Installation
    • Inspection and Testing
  2. Fuel Pump

    • Operation and Maintenance
    • Troubleshooting
  3. Fuel Injectors

    • Cleaning and Replacement
    • Testing and Adjustment

ENGINE SYSTEMS

  1. Engine Removal and Installation

    • Engine Removal Procedure
    • Engine Installation Procedure
  2. Engine Disassembly and Reassembly

    • Cylinder Head
    • Valves and Springs
    • Pistons and Cylinders
  3. Cooling System

    • Radiator and Hoses
    • Water Pump
  4. Lubrication System

    • Oil Pump
    • Oil Filter

FINAL DRIVE AND BRAKE SYSTEMS

  1. Drive Belt

    • Inspection and Replacement
    • Tension Adjustment
  2. Final Drive

    • Differential Assembly
    • Axle Shafts
  3. Brake System

    • Brake Pads and Rotors
    • Brake Fluid Replacement

PVT SYSTEM

  1. Primary Clutch

    • Removal and Installation
    • Maintenance and Adjustment
  2. Secondary Clutch

    • Removal and Installation
    • Maintenance and Adjustment
  3. Belt Drive System

    • Belt Replacement
    • Tension Adjustment

SUSPENSION AND STEERING

  1. Front Suspension

    • Components and Operation
    • Maintenance and Adjustment
  2. Rear Suspension

    • Components and Operation
    • Maintenance and Adjustment
  3. Steering System

    • Steering Column and Wheel
    • Power Steering System

SHOCKS

  1. Front Shocks

    • Removal and Installation
    • Maintenance and Adjustment
  2. Rear Shocks

    • Removal and Installation
    • Maintenance and Adjustment
  3. Shock Absorbers

    • Inspection and Testing
    • Replacement Procedures

CHASSIS

  1. Frame

    • Inspection and Repair
    • Frame Alignment
  2. Body Panels

    • Removal and Installation
    • Inspection and Repair
  3. Seat

    • Removal and Installation
    • Seat Adjustment

ELECTRICAL SYSTEMS

  1. Battery

    • Battery Maintenance
    • Battery Testing and Replacement
  2. Charging System

    • Alternator
    • Voltage Regulator
  3. Ignition System

    • Ignition Coil
    • Spark Plugs
  4. Lighting System

    • Headlight
    • Taillight and Turn Signals
  5. Instrumentation

    • Instrument Cluster
    • Gauges

WIRING SCHEMATICS

  1. Wiring Diagrams

    • Complete Wiring Diagrams
    • Circuit Descriptions
  2. Troubleshooting

    • Electrical Troubleshooting Procedures
    • Common Electrical Issues

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