2010-2015 Toyota 8FBCU Series Forklift Repair Manual

This comprehensive repair manual covers the Toyota 8FBCU20, 8FBCU25, 8FBCHU25, 8FBCU28, 8FBCU30, and 8FBCU32 electric forklifts from 2010-2015. Includes detailed procedures for all major systems and components. Part No. CU346.

visibility Preview Available
Toyota 2010-2015 Toyota 8FBCU Series Forklift Repair Manual manual page preview - page 1 of 853

Sample pages from the 2010-2015 Toyota 8FBCU Series Forklift Repair Manual manual

Toyota 2010-2015 Toyota 8FBCU Series Forklift Repair Manual manual preview page 1 - thumbnail
Toyota 2010-2015 Toyota 8FBCU Series Forklift Repair Manual manual preview page 3 - thumbnail
Toyota 2010-2015 Toyota 8FBCU Series Forklift Repair Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$28.90 (incl. VAT) Instant Download / No Shipping Fees
1 copies sold
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
31310 / Donald Martin
File Size:
53.12 MB
File Type:
ZIP
Language:
English
Pages:
853
Printable:
Yes
Category:
Forklift
Last updated / verified
Dec 29, 2025

Models Covered & Key Technical Specifications

Toyota 8FBCU Series (2010-2015) Repair Manual This comprehensive repair manual covers the Toyota 8FBCU20, 8FBCU25, 8FBCHU25, 8FBCU28, 8FBCU30, and 8FBCU32 electric forklifts from 2010-2015. Includes detailed procedures for all major systems and components. Part No. CU346. | Licensed Licensed Briefing | 7-Series Electric Forklift Volume

  • Documented Gap Specs: 20.0 mm establishes the minimum gap clearance for inner mast rollers.
  • Technical Assembly Gap: For alignment, 0.6 mm signifies the maximum allowable side roller clearance.
  • Universal Core Specs: 100 mm -- indicates the standard position for upper lift rollers relative to the inner mast.
  • Core Rated Specs: The outer mast requires adjustment for 0.6 mm side roller clearance.
  • Rated Feed Speed: Lift bracket movement reaches 450 mm (17.72 in) overlap specifications.
  • Principal Principal Specs: The inner mast clearance is set at 0.6 mm for smooth operation.

Professional Workshop Service Manual & Technical Specifications

OEM-Grade Field Overhaul Manual: Forklift In-Depth Toyota 8FBCU20, 8FBCU25, 8FBCHU25, 8FBCU28, 8FBCU30, 8FBCU32 Electric Powered Forklift Repair Manual (2010-2015) Service-Portfolio

Engineering-Base: Toyota 8FBCU Series Forklifts // Engineering-Metrics: Electric Powered Forklift / Drive Unit Logic // Diagnostic-Area: Component Specifications and Repair Procedures.

Performance-Element Parameters Logic
Drive Unit Assembly 127 kg (280 lbs) Motor Weight
Battery System 1090 kg (2400 lbs) Battery Compartment Minimum
Mast System 15 mm (0.59 in) Lift Cylinder Rod Offset
Brake System 310 mm (12.2 in) Drum Inside Diameter
Steering System 20-50 mm (0.79-1.97 in) Wheel Play at Idling
Hydraulic System 16 cm³ (0.98 in³) Total Leakage Allowance

Integrated service sections encompass detailed information on the drive unit, motor systems, battery maintenance, braking mechanisms, steering hydraulics, and mast assemblies. This document meticulously outlines procedures for component removal, installation, disassembly, inspection, and reassembly, providing a thorough guide for all maintenance aspects. The manual includes specifications for various components such as brake drums, steering wheel play, and lift cylinder rod settings, ensuring correct assembly and operation. Torque specifications are referenced for critical fasteners to ensure component alignment retention and secure assembly.

FAQ

Assess the **critical** calibration settings for the drive unit and hydraulic system? keyboard_arrow_down

34.512 is the total reduction gear ratio for the drive unit, contributing to overall system performance. For the hydraulic system, the relief set pressure is 7.2 MPa (73 kgf/cm²) [1038 psi] for 20-25 models and 7.8 MPa (80 kgf/cm²) [1138 psi] for 28-32 models.

What components have **required** clearance measurements for the mast assembly? keyboard_arrow_down

0 ~ 0.6 mm (0 ~ 0.024 in) is the standard clearance for inner mast rollers, outer mast rollers, and side rollers, ensuring smooth mast movement. Shim thickness varies from 0.25 mm to 1.0 mm for adjustment.

Confirm the **specified** torque specifications for the lift cylinder assembly. keyboard_arrow_down

200-300 N·m (2039-3059 kgf·cm) [147.6-221.3 ft·lbf] is the specified torque for the cylinder cover set bolts on the V and FSV (20-25 models) lift cylinders. For QFV models, this torque is 340-440 N·m (3467-4487 kgf·cm) [250.8-324.6 ft·lbf].

Customer Reviews

Read what our customers say about this Toyota Forklift manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews

No comments yet. Be the first!