1999 Toyota Forklift 7FGU/7FDU15-32 & 7FGCU20-32 Series Service Manual

Get your 1999 Toyota forklift back on track with this Service Manual. Covers 7FGU15 through 7FDU32 and 7FGCU20-32 models. Publication part number /CU027-2.pdf.

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Document Details

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Document Number / Seller:
31457 / Ronald Thompson
File Size:
40.60 MB
File Type:
PDF
Language:
English
Pages:
572
Printable:
Yes
Category:
Forklift
Last updated / verified
Mar 24, 2025

Models Covered & Key Technical Specifications

Reference-Grade Configuration Reference Manual: Forklift Toyota Forklift 7FGU/7FDU15-32 & 7FGCU20-32 Series Service Manual (1999 Edition) Engine-Compendium Forklift 7FGU/7FDU15-32 & 7FGCU20-32 Series (1999 Edition) | Forklift. Archive.

  • Factory Size Parameters: 134 kg (295 lbs) is the approximate base weight for the 4Y engine.
  • Certified Installation Footprint: For optimal operation, 8.8 defines the compression ratio Standard.
  • Engineered Coupling Torques: 35 N-m (25.8 ft-lb) -- signifies the drive pinion torque value Standard.
  • Verified System Fill: The differential oil requires 6.3 L (1.66 gal) for the Pn1 ton series.
  • Designated Power Framework: For standard operation, 40 kW (54PS) defines the engine horsepower Benchmark.
  • Integral Mass Specs: The overall service weight is 134 kg (295 lbs) for the 4Y engine Requirements.

Professional Workshop Service Manual & Technical Specifications

Reference-Grade Configuration Reference Manual: Forklift Toyota Forklift 7FGU/7FDU15-32 & 7FGCU20-32 Series Service Manual (1999 Edition) Engine-Compendium

Service-Level: 1999 Toyota Forklift 7FGU/7FDU15-32 & 7FGCU20-32 Series // Service-Level: Forklift / Powertrain Logic // Engineering-Base: 572 pages of technical data.

Table of Contents Overview

Integrated-Framework System-Path Calibration-Standards
General Information Engine Systems Component Specifications
Torque Converter & Transmission Hydraulic Schematics Troubleshooting Guides
Differential Assemblies Axle Specifications Front Axle Diagrams

Documentation sections include detailed procedures, schematics, and specifications for various forklift systems. This professional manual covers components from the engine and transmission to the differential and front axle, providing a thorough reference for maintenance and repair.

Torque Statement: The manual documents torque specifications for various components to ensure proper pressure slip prevention.

FAQ

Assess the **critical** calibration settings for the vehicle speed control system. keyboard_arrow_down

68 mm (2.68 in) is the standard gasoline vehicle accelerator pedal height A.

What components have **required** clearance measurements listed in the manual? keyboard_arrow_down

19.12 mm (0.7528 in) is the limit for the bush inside diameter during inspection.

Confirm the **specified** torque specifications for the drive plate set bolt. keyboard_arrow_down

49.0 – 78.5 N·m (36.2 – 57.9 ft-lbf) is specified for the rear axle hub nut on Pn3 ton series.

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Reviews (4)

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Rated 4 out of 5 stars
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I received the download link almost instantly after purchase. The manual is comprehensive and easy to navigate.
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This manual is a lifesaver for our fleet! The structured layout makes it easy to find information.
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The step-by-step procedures are incredibly helpful. The torque settings section saved us a lot of time during maintenance.