2010-Present Navistar MaxxForce 11 & 13 Diesel Engine Service Manual

Diagnostic procedures and component service for MaxxForce® 11 and 13 diesel engines, including fuel system, air management, and electrical systems. Ref: EGES-465-1

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Document Details

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Document Number / Seller:
31728 / Steven Martinez
File Size:
22.72 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Diesel Engine
Last updated / verified
Jun 4, 2025

Models Covered & Key Technical Specifications

Navistar MaxxForce 11 / 13 Diesel Engines (EGES-465-1) – 2010-Present

This Engine Service Manual | Digital Database | Folder.

  • Published Output Rating: 350-450 hp establishes the horsepower range.
  • Measured Cooling Specs: 83-95°C (181-203°F) defines the primary thermostat operating range.
  • Approved Print Rate: Up to 345 kPa (50 psi) increases charge air pressure.
  • Reference Locking Torques: 225 N-m (166 lb-ft) signifies the engine front mount support torque.
  • Fundamental Load Capacity: 40 L (42 qts) signifies the lube system capacity.
  • Universal Standards: 16.5:1 to 17.0:1 defines the compression ratio configurations.

Professional Workshop Service Manual & Technical Specifications

Specialized Safety Repair Manual: Navistar MaxxForce 11 & 13 Diesel Engines 2010–Present - Comprehensive Troubleshooting, Maintenance & Repair Guide Technical-Briefing

Design-Core: MaxxForce 11 / 13 Engines // Asset-ID: EGES-465-1 / Diesel Engine Logic // Design-Core: 2010-Present. Metric Baseline Validation-Data
Engine Displacement 10.5 L (641 in³) 12.4 L (758 in³)
Stroke 155 mm (6.10 in) 166 mm (6.54 in)
Bore (Sleeve Diameter) 120 mm (4.72 in) 126 mm (4.96 in)
Compression Ratio 16.5:1 17.0:1
Engine Oil Capacity 40 L (42 qts) 44 L (46 qts)
Oil Pressure (Low Idle) 138-172 kPa (20-25 psi) -
Oil Pressure (High Idle) 448-586 kPa (65-85 psi) -
Thermostat Operating Temp 83-95°C (181-203°F) 87-102°C (189-216°F)

Outlining the operational framework across various engine systems and components. Quality checks are addressed for engine identification and accessory labels, including specifications and component locations. The 2010 EPA exhaust emission label is also detailed. The diagnostic system covers prerequisites and required literature for effective diagnosis. The engine control system is explained, detailing its components, operation, and function. Components such as sensors, valves, and actuators are described thoroughly. The aftertreatment system, including the DPF and DOC, is documented, as are conditions and responses. The downstream fuel injection system and its components are covered. The engine cooling system flow, thermostat operation, and valve controls are explained. Turbochargers are detailed, including their components, air management, and wastegate actuators. The power steering and air compressor systems are also documented, along with their respective components and maintenance procedures. Troubleshooting information for common issues is also provided within the manual. Completely requiring accurate diagnostic procedures, this manual details the engine identification, air management systems, and fuel management systems. The cold start assist system, oil flow and components, engine brake system, and electronic control system are thoroughly explained. The manual also covers the turbocharger system, air compressor and power steering, and fuel system. This manual documents torque specifications for various engine components to ensure proper flange face sealing.

FAQ

What does the **assembly** sequence for the MaxxForce 11 and 13 Diesel Engines cover? keyboard_arrow_down

2010 is the first engine for each Original Equipment Manufacture (OEM) that becomes fully certified.

Reference the **specific** service interval parameters for the MaxxForce 11 and 13 Diesel Engines. keyboard_arrow_down

83-95°C (181-203°F) for primary thermostat operation and 87-102°C (189-216°F) for secondary operation.

What are the **designated** system architecture for the MaxxForce 11 and 13 Diesel Engines? keyboard_arrow_down

16.5:1 to 17.0:1 is the compression ratio range for the MaxxForce® 11 and 13 engines.

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The illustrated diagrams make complex repairs much simpler to understand. I had a quick question about my download link and received a response in no time. Great support!
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This manual is a lifesaver! The troubleshooting guides are incredibly detailed and easy to follow. Downloading was a breeze, and I received my link almost instantly. Highly recommend!