2000-2005 Harley-Davidson Softail Service Manual

Comprehensive repair and maintenance guide for all Harley-Davidson Softail models from 2000-2005. Covers Twin Cam 88B, 95B, and 103B engines. Includes detailed procedures and illustrations. Ref: 99401-05

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Document Details

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Document Number / Seller:
31862 / Donna Young
File Size:
27.52 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Mar 23, 2025

Models Covered & Key Technical Specifications

Harley-Davidson Softail (99401-05) Manual: 2000-2005 Models Comprehensive repair and maintenance guide for all Harley-Davidson Softail models from 2000-2005. Covers Twin Cam 88B, 95B, and 103B engines. Includes detailed procedures and illustrations. Ref: 99401-05 | Service Manual Folder

  • Approved Precision Specs: 9.0 to 1 provides the base compression ratio Standards.
  • Baseline Torque Data: 82 ft.-lb. signifies the maximum sustained engine torque Specifications.
  • Verified Volume Data: 1450 cc is the engine displacement Framework.
  • Designated Running Clearance: 3.75 in. determines the bore measurement Protocol.
  • Certified Heat Tolerance: 5600 rpm defines the maximum sustained engine speed Architecture.
  • Reference Installation Footprint: Air-cooled denotes the cooling system configuration Norms

Professional Workshop Service Manual & Technical Specifications

Harley-Davidson Softail (99401-05) Manual: 2000-2005 Models

Operational-Framework: Softail Models | Operational-Framework: Bike / V-Twin Logic | Operational-Framework: Engine & Drivetrain

Service-Nexus Diagnostic-Logic Context
Engine Twin Cam 88B Air-cooled V-twin
Transmission 5-speed Manual
Carburetor EFI Fuel Injection

Reference chapters include Engine, Transmission, Clutch, Primary Drive, Carburetor/Fuel Injection, Ignition, Starting System, Charging System, Troubleshooting, Lubrication, Maintenance, Tune-Up, and more. This manual meticulously documents the procedures for engine overhaul, disassembly, removal, inspection, service, and reassembly. It provides essential information for maintaining peak performance and ensuring the longevity of your motorcycle.

This manual documents torque specifications for critical engine components to ensure proper bearing preload accuracy.

FAQ

What components have **documented** safety precautions? keyboard_arrow_down

189 specific safety precautions are documented throughout the manual, covering areas such as handling gasoline, tool usage, and electrical system safety.

Confirm the **precise** lubrication requirements. keyboard_arrow_down

Table 1 outlines recommended lubrication intervals for all components, including the engine, transmission, primary chaincase, and more, with specific guidance for varying conditions.

What tools are **proper** for spark plug gap testing? keyboard_arrow_down

22 special tools are listed for engine service, including a Motion Pro Ignition System Tester (part No. 08-0122) for spark plug gap testing, alongside a special spark plug socket with a rubber insert.

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Reviews (2)

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New
I found this manual incredibly helpful for my Softail. The sections are well-organized, making it easy to find the information I need. Plus, customer support was quick to respond when I had a question. Worth every penny!
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New
This service manual is a lifesaver! The detailed chapters cover everything from maintenance to troubleshooting. The download process was seamless, and I received the link in no time. Highly recommend!