Enter a keyword to search over 12,000 manuals:
2000-2005 Harley-Davidson Softail service manual Preview image 1
2000-2005 Harley-Davidson Softail service manual Preview image 2
2000-2005 Harley-Davidson Softail service manual Preview image 3
2000-2005 Harley-Davidson Softail service manual Preview image 4
2000-2005 Harley-Davidson Softail service manual Preview image 5
2000-2005 Harley-Davidson Softail service manual Preview image 6

2000-2005 Harley-Davidson Softail service manual

Includes the following models

Harley-Davidson Softail

  • 2000

    • Softail Standard
    • Softail Custom
    • Heritage Softail Classic
    • Fat Boy
    • Night Train
    • Springer Softail
  • 2001

    • Softail Standard
    • Softail Deuce
    • Heritage Softail Classic
    • Fat Boy
    • Night Train
    • Springer Softail
  • 2002

    • Softail Standard
    • Softail Deuce
    • Heritage Softail Classic
    • Fat Boy
    • Night Train
    • Springer Softail
  • 2003

    • Softail Standard
    • Softail Deuce
    • Heritage Softail Classic
    • Fat Boy
    • Night Train
    • Springer Softail
  • 2004

    • Softail Standard
    • Softail Deuce
    • Heritage Softail Classic
    • Fat Boy
    • Night Train
    • Springer Softail
  • 2005

    • Softail Standard
    • Softail Deluxe
    • Heritage Softail Classic
    • Fat Boy
    • Night Train
    • Springer Softail
  • Production/model years: 2000, 2001, 2002, 2003, 2004, 2005.

File specifications

File size: 27.52 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.56 Minutes
$18.99 Instant Download

Pay with Bitcoin

Product Information

Table of Contents

Chapter One: General Information

  • Manual Organization
  • Maintenance and Repair Information
  • Safety Precautions
  • General Specifications
  • Torque Specifications

Chapter Two: Maintenance

  • Routine Maintenance Schedule
  • Lubrication Points
  • Oil and Filter Change
  • Air Filter Replacement
  • Primary Chain Adjustment
  • Drive Belt Inspection and Adjustment
  • Brake System Inspection
  • Tire Inspection and Maintenance

Chapter Three: Engine

  • Engine Overview
  • Engine Removal and Installation
  • Cylinder Head and Valves
  • Piston and Cylinder
  • Crankshaft and Bearings
  • Camshaft and Timing
  • Engine Assembly
  • Engine Troubleshooting

Chapter Four: Fuel System

  • Fuel System Overview
  • Fuel Tank Removal and Installation
  • Fuel Pump and Filter
  • Carburetor Adjustment and Overhaul
  • Fuel Injection System
  • Throttle and Choke Cables
  • Fuel System Troubleshooting

Chapter Five: Electrical System

  • Electrical System Overview
  • Battery Maintenance
  • Charging System
    • Alternator
    • Voltage Regulator
  • Starting System
    • Starter Motor
    • Solenoid
  • Ignition System
    • Spark Plugs
    • Ignition Coils
  • Lighting System
    • Headlights
    • Taillights
    • Turn Signals
  • Instrumentation and Gauges
  • Wiring Diagrams
  • Electrical System Troubleshooting

Chapter Six: Cooling System

  • Cooling System Overview
  • Radiator Removal and Installation
  • Coolant Replacement
  • Water Pump
  • Cooling Fan
  • Cooling System Troubleshooting

Chapter Seven: Transmission

  • Transmission Overview
  • Clutch System
    • Clutch Removal and Installation
    • Clutch Adjustment
  • Gearshift Mechanism
  • Transmission Removal and Installation
  • Transmission Overhaul
  • Transmission Troubleshooting

Chapter Eight: Suspension and Steering

  • Front Suspension
    • Forks
    • Steering Head Bearings
  • Rear Suspension
    • Swingarm
    • Shock Absorbers
  • Suspension Adjustment
  • Steering Components
  • Suspension and Steering Troubleshooting

Chapter Nine: Brakes

  • Brake System Overview
  • Front Brakes
    • Brake Pads
    • Brake Discs
  • Rear Brakes
    • Brake Pads
    • Brake Discs
  • Brake Fluid Replacement
  • Brake Bleeding Procedures
  • Brake System Troubleshooting

Chapter Ten: Wheels and Tires

  • Wheel Removal and Installation
  • Tire Removal and Installation
  • Tire Balancing
  • Wheel Bearing Inspection and Replacement
  • Wheels and Tires Troubleshooting

Chapter Eleven: Body and Frame

  • Body Panels
    • Removal and Installation
  • Seat Removal and Installation
  • Frame Inspection and Maintenance
  • Side Stand and Center Stand
  • Body and Frame Troubleshooting

Chapter Twelve: Final Drive

  • Final Drive Overview
  • Drive Belt Replacement
  • Sprocket Inspection and Replacement
  • Final Drive Troubleshooting

Chapter Thirteen: Exhaust System

  • Exhaust System Overview
  • Exhaust Pipe Removal and Installation
  • Muffler Removal and Installation
  • Exhaust System Troubleshooting

Chapter Fourteen: Troubleshooting

  • General Troubleshooting Procedures
  • Engine Troubleshooting
  • Electrical System Troubleshooting
  • Fuel System Troubleshooting
  • Transmission Troubleshooting
  • Suspension and Steering Troubleshooting
  • Brake System Troubleshooting
  • Final Drive Troubleshooting
  • Exhaust System Troubleshooting

Appendices

  • Special Tools
  • Conversion Tables
  • Service Specifications
  • Torque Specifications
  • Wiring Diagrams Index

The pricing of this manual, handbooks, and repair guides is determined by the seller and may vary across different platforms. Please compare prices before making a purchase.

  • User comments and ratings at the end of the detail page can help guide your buying decision. After your purchase, consider leaving a review to assist other users.
  • Obtain a lifetime guarantee for the download as outlined in our FAQs. Don't hesitate to download the repair manual you need now.
  • Use our contact form to reach out to the seller directly, and we will handle your request promptly.

How to Download Your Manual - Delivery Policy

**Delivery:** Immediate access: Your download link will be provided on the checkout page once your payment has been processed.

Within a minute after completing the payment process, you will receive two emails from us. One for the completed payment and another with the download link. The download link is valid for 3 days.
Lifetime Guarantee

Manuals frequently bought together

2004 Polaris 440 Pro XR, 550 Pro X, 600 Pro X, 600 Pro X2, 700 Pro X, 700 Pro X2, 800 Pro X, 800 Pro X2, 800 Pro XR snowmobile service manual

Polaris Industries Inc

- 440 Pro XR
- 550 Pro X
- 600 Pro X
- 600 Pro X2
- 700 Pro X
- 700 Pro X2
- 800 Pro X
- 800 Pro X2
- 800 Pro XR

Production/

2014 Bombardier Can Am Commander 800R, 1000 UTV OEM service manual

  • 2014 Can-Am Commander 800R
  • 2014 Can-Am Commander 800R DPS
  • 2014 Can-Am Commander 800R XT
  • 2014 Can-Am Commander 1000
  • 2014 Can-Am Commander 1000 DPS
2014 Can Am Spyder RT, Spyder RT, Spyder S manual

Bombardier

  • Spyder RT
  • Spyder RT
  • Spyder S
  • 2014 BRP Can Am Spyder RT
  • 2014 BRP Can Am Spyder RT-S
  • 2014 BRP Can Am Spyd

Welcome to our Reviews Section! We value your feedback and would love to hear about your experience with our product. Thank you for taking the time to review!

Add Comment

* Required information
1000
Captcha Image
Powered by Commentics

Comments

No comments yet. Be the first!