Harley-Davidson Softail FLST and FXST 2006 Factory Service Manual (P/N 99482-06)
1195 Pages • 45.91 MB • Instant, Printable PDF
Harley-Davidson Models Covered & Key Technical Specifications
Models: Harley-Davidson Softail (FLST, FXST)
Sub-models / Variants: FLSTC, FLSTF, FLSTN, FLSTSC, FXSTB, FXSTD, FXSTS, FLSTFSE2
Model Years: 2006
Serial Numbers: 1HD1BJY116Y010000 (typical)
Technical Data:
- Engine: Twin Cam 88B, 1450 cc, air-cooled, counterbalanced
- Engine Oil Capacity: 3.5 qt (3.3 L)
- Transmission Lubricant Capacity: 20–24 oz (590–710 mL)
- Primary Chaincase Lubricant Capacity: 26 oz (769 mL)
- Spark Plug Gap: 0.038–0.043 in. (0.97–1.09 mm)
- Brake Fluid: D.O.T. 4
- Tire Pressure Range (Cold): 30–42 psi (depending on model and load)
Harley-Davidson Manual Features & Content Preview
- Covers the complete 2006 FLST and FXST model series, detailing chassis service and mechanical procedures for variants including the FLSTC, FLSTF, FXSTB, and FXSTD.
- Official factory publication P/N 99482-06 (first edition). Spans 1,195 pages of comprehensive engine, electrical, and fuel-injection data for the 2006 build year.
- Features 107 technical figures and 8 extensive torque specification tables.
- Contains dedicated maintenance charts for engine oil, primary chaincase fluid, transmission lubrication, and suspension component inspection.
- Incorporates the FLSTFSE2 model supplement and comprehensive electrical diagnostics data.
Routine Maintenance and Component Coverage
This factory service reference lays out exacting maintenance schedules for the entire 2006 Softail lineup. It breaks down required inspections and fluid changes across 5,000, 10,000, 15,000, 20,000, and 25,000-mile service intervals. Technicians will find dedicated chapters detailing the starter, drive belt, transmission, and electrical wiring. The documentation delves into specific cleaning, disassembly, and assembly practices, while outlining critical hardware and thread-repair techniques for factory fasteners. Proper maintenance of high-pressure fuel systems and heavy-duty electrical components carries inherent risks; mechanics must always verify battery disconnection and relieve fuel line pressure before beginning any component teardown outlined in these pages. Further guidance includes battery care protocols, brake pad wear limits, and oil system routing.
Specification Highlights
Accurate torque and fluid values are critical for proper reassembly. This documentation provides exact factory reference numbers for the chassis, engine mounts, and electrical subsystems. Front engine mount nuts require a tightening torque of 70–80 ft-lbs (94.9–108.5 Nm). When performing a complete fluid change, the oil tank capacity is firmly documented at 3.5 qt (3.3 L). Transmission drain plugs must be seated to 14–21 ft-lbs (19.0–28.5 Nm) to prevent casing damage or fluid leaks. Additionally, the maintenance quick-reference charts list the standard spark plug torque at 12–18 ft-lbs (16–24 Nm).
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