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1997-2000 Polaris Worker 500 ATV manual

Models covered in this manual:

  • 1997 Polaris Worker 500
  • 1998 Polaris Worker 500
  • 1999 Polaris Worker 500
  • 2000 Polaris Worker 500

File specifications

File size: 154.59 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 3.17 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

SECTION INDEX

INTRODUCTION

  • General Information
  • Safety Precautions
  • How to Use this Manual

MISCELLANEOUS

  • Lubrication and Maintenance Schedule
  • Service Standards
  • Tightening Torques

ENGINE

  • Engine Specifications
  • Engine Assembly and Disassembly
  • Cylinder Head and Valve Mechanism
  • Lubrication System
  • Cooling System
  • Fuel System
  • Electrical System

COOLING

  • Radiator
  • Water Pump
  • Thermostat
  • Cooling Fan

DRIVE TRAIN

  • General Description
  • Drive Train Assembly and Disassembly
  • Final Drive
  • Differential

TORQUE CONVERTER

  • Description and Operation
  • Assembly and Disassembly
  • Inspection and Troubleshooting

TRANSMISSION

  • Transmission Specifications
  • Transmission Assembly and Disassembly
  • Clutch
  • Gear Shift Mechanism

STEERING DRIVE

  • Steering System Description
  • Steering Clutch and Brake
  • Steering Gear Box

SPROCKET DRIVE

  • Sprocket Assembly
  • Track Roller Frame

ELECTRICAL

  • Electrical System Overview
  • Wiring Diagrams
  • Battery and Charging System
  • Starter Motor
  • Lighting System
  • Instruments and Gauges

HYDRAULICS

  • Hydraulic System Description
  • Hydraulic Pump
  • Control Valves
  • Hydraulic Cylinders
  • Hydraulic Piping and Hoses

PUMPS AND MOTORS

  • Hydraulic Pump Specifications
  • Hydraulic Motor Specifications
  • Pump and Motor Assembly and Disassembly

CONTROL VALVE

  • Control Valve Description
  • Control Valve Assembly and Disassembly
  • Valve Adjustment and Testing

CYLINDERS

  • Hydraulic Cylinder Description
  • Cylinder Assembly and Disassembly
  • Cylinder Inspection and Testing

SERVICE

  • Service Procedures
  • Troubleshooting
  • Special Tools

UNDERCARRIAGE

  • Undercarriage Description
  • Track Assembly
  • Track Tension Adjustment
  • Roller and Idler

TRACK CHAIN

  • Track Chain Description
  • Track Chain Assembly and Disassembly
  • Track Chain Inspection and Maintenance

MOUNTED EQUIPMENT

  • Mounted Equipment Overview
  • Equipment Installation and Removal
  • Equipment Operation
  • Equipment Maintenance

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