- 2004 Polaris Sportsman 500
- 2005 Polaris Sportsman 500
- 2006 Polaris Sportsman 500
2004-2006 Polaris Sportsman 500 ATV / 6x6 repair manual
Models covered in this manual:
File specifications
File type: PDF
Language: English
Printable: Yes
Estimated download time: 0.91 Minutes
$18.99
Pay with Bitcoin
Product Information
Table of Contents
General
- Model Identification
- Serial Number Location
- Machine Dimensions
- Specifications
- Optional Springs
- Publication Numbers
- Replacement Keys
- Special Tools
- Standard Torque Specifications
- Decimal Equivalent / Tap Drill Chart
- Units of Measure Conversion Chart
- Glossary of Terms
Maintenance
- Maintenance Schedule
- Lubrication
- Fluids
- Battery Maintenance
- Cleaning and Storage
- Periodic Maintenance Chart
- Maintenance Procedures
Engine
- Engine Removal and Installation
- Engine Disassembly
- Engine Inspection and Repair
- Engine Assembly
- Cooling System
- Lubrication System
Carburetion
- Carburetor Removal and Installation
- Carburetor Disassembly and Assembly
- Carburetor Adjustments
- Fuel Pump
- Fuel Tank and Lines
Body and Steering
- Frame
- Body Components
- Steering System
- Suspension
- Wheels and Tires
Clutching
- Clutch Removal and Installation
- Clutch Inspection and Repair
- Clutch Adjustments
Final Drive
- Drive Chain
- Drive Shaft
- Differential
- Final Drive Adjustments
Transmission
- Transmission Removal and Installation
- Transmission Disassembly and Assembly
- Transmission Inspection and Repair
- Transmission Adjustments
Brakes
- Brake System Overview
- Brake Removal and Installation
- Brake Inspection and Repair
- Brake Adjustments
Electrical
- Wiring Diagram
- Battery and Charging System
- Ignition System
- Starter System
- Lighting System
- Electrical Components
- Electrical Troubleshooting
- The price of this manual, handbooks and repair guides are determined by the seller and may vary on different pages. Please compare prices before making a purchase.
- Many of our manuals have comments and ratings from other users to assist in your decision-making process. After your purchase, leave a review to help other users.
- Download the repair manual now with a lifetime guarantee for the download, as described in our FAQs.
- Contact the seller using our contact form, and we will handle your request promptly.
How to Download Your Manual - Delivery Policy
- Instant delivery: Your download link will appear on the checkout page after your payment is complete.
Within a minute after completing the payment process, you will receive two emails from us. One for the completed payment and another with the download link. The download link is valid for 3 days.
Lifetime Guarantee
Manuals frequently bought together
Add Comment
Insert Bullet List
Please enter at least one item.
Item:
Item:
Item:
Item:
Item:
Insert Numeric List
Please enter at least one item.
Item:
Item:
Item:
Item:
Item:
Insert Link
Please enter the link of the website
Optionally you can add display text
Insert Email
Please enter the email address
Optionally add any display text
Insert Image
Please enter the link of the image
Insert YouTube Video
Please enter the link of the video
Privacy Policy
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
Terms and Conditions
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
{"commentics_url":"\/\/www.repairloader.com\/comments\/","page_id":167094,"enabled_country":false,"country_id":0,"enabled_state":false,"state_id":0,"enabled_upload":false,"maximum_upload_amount":3,"maximum_upload_size":5,"maximum_upload_total":5,"captcha":true,"captcha_url":"https:\/\/www.repairloader.com\/comments\/frontend\/index.php?route=main\/form\/captcha&page_id=167094","cmtx_wait_for_comment":"cmtx_wait_for_comment","lang_error_file_num":"A maximum of %d files are allowed to be uploaded","lang_error_file_size":"Please upload files no bigger than %.1f MB in size","lang_error_file_total":"The total size of all files must be less than %.1f MB","lang_error_file_type":"Only image file types are allowed to be uploaded","lang_text_loading":"Loading ..","lang_placeholder_country":"Country","lang_placeholder_state":"State","lang_text_country_first":"Please select a country first","lang_button_submit":"Add Comment","lang_button_preview":"Preview","lang_button_remove":"Remove","lang_button_processing":"Please Wait.."}
{"commentics_url":"\/\/www.repairloader.com\/comments\/","language":"english"}
Comments