Polaris Industries Inc
- 2004 Trail Boss 330
- 2005 Trail Boss 330
- 2006 Trail Boss 330
2004-2006 Polaris Trail Boss 330 ATV manual
Models covered in this manual:
File specifications
File type: PDF
Language: English
Printable: Yes
Estimated download time: 0.14 Minutes
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Product Information
Table of Contents
CHAPTER 1
GENERAL
- 2004-2006 Model Identification . . . . . . . . 1.2
- Serial Number Location . . . . . . . . . . . . . 1.3
- Specifications - Trail Boss 330 . . . . . . . 1.5-1.15
- Replacement Keys . . . . . . . . . . . . . . . . 1.4
- Machine Dimensions . . . . . . . . . . . . . . . 1.6
- Publication Numbers . . . . . . . . . . . . . . . 1.6
- Paint Codes . . . . . . . . . . . . . . . . . . . . . 1.7
- Special Tools . . . . . . . . . . . . . . . . . . . . 1.7-1.11
- Standard Torque Specifications . . . . . . 1.11
- Tap Drill Charts . . . . . . . . . . . . . . . . . . 1.12
- Decimal Equivalent Chart . . . . . . . . . . . 1.13
- Unit of Measure Conversion Table . . . . . 1.14
- Glossary of Terms . . . . . . . . . . . . . . . . . 1.15
CHAPTER 2
MAINTENANCE
- Routine Maintenance Schedule
- Pre-Ride Inspection
- Lubrication Points
- Engine Oil Change
- Air Filter Maintenance
- Battery Maintenance
- Tire and Wheel Maintenance
CHAPTER 3
ENGINE
- Engine Removal and Installation
- Engine Specifications
- Cylinder Head and Valve Service
- Piston and Cylinder Service
- Crankshaft and Bearing Service
- Camshaft and Timing Chain Service
CHAPTER 4
FUEL SYSTEM
- Fuel System Overview
- Fuel Tank Removal and Installation
- Carburetor Maintenance
- Fuel Pump Service
- Fuel Line and Filter Maintenance
CHAPTER 5
BODY/SUSPENSION
- Body Panel Removal and Installation
- Frame Inspection and Repair
- Front Suspension Service
- Rear Suspension Service
- Steering System Maintenance
CHAPTER 6
PVT SYSTEM
- PVT System Overview
- Drive Belt Inspection and Replacement
- Clutch Service
- Secondary Clutch Maintenance
CHAPTER 7
FINAL DRIVE
- Final Drive Overview
- Drive Shaft Maintenance
- Differential Service
- Axle Inspection and Replacement
CHAPTER 8
TRANSMISSION
- Transmission Removal and Installation
- Gearbox Maintenance
- Shift Mechanism Service
- Transmission Specifications
CHAPTER 9
BRAKES
- Brake System Overview
- Brake Pad Inspection and Replacement
- Brake Fluid Maintenance
- Brake Line Inspection and Replacement
- Master Cylinder Service
CHAPTER 10
ELECTRICAL
- Electrical System Overview
- Wiring Diagram
- Battery Inspection and Maintenance
- Starter Motor Service
- Charging System Maintenance
- Lighting System Maintenance
- Ignition System Service
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