- Polaris ATV 2009 Trail Boss 330
- Polaris ATV 2009 Trail Blazer 330
2009 Polaris TrailBoss 330, TrailBlazer 330 ATV repair manual
Models covered in this manual:
File specifications
File type: PDF
Language: English
Printable: Yes
Estimated download time: 0.19 Minutes
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Product Information
Table of Contents
CHAPTER 1: GENERAL
Model Identification
Serial Number Location
Replacement Keys
Machine Dimensions
Publication Numbers
Paint Codes
Specifications - Trail Boss 330
Specifications - Trail Blazer 330
Special Tools
Standard Torque Specifications
Pinion Gear Charts
Decimal Equivalent Chart
Unit of Measure Conversion Table
Glossary of Terms
CHAPTER 2: MAINTENANCE
Periodic Maintenance Schedule
Lubrication
Engine Oil and Filter Change
Air Filter Service
Fuel Filter Service
Cooling System
Brake System
Battery Maintenance
Drive Chain/Belt Maintenance
Throttle and Choke Cable Inspection
CHAPTER 3: ENGINE
Engine Removal and Installation
Cylinder Head and Valve Service
Piston and Cylinder Service
Crankshaft and Bearings
Camshaft and Timing Chain
Engine Assembly and Disassembly
CHAPTER 4: FUEL SYSTEM
Carburetor/Throttle Body
Fuel Pump and Filter
Fuel Tank and Lines
Fuel Injection System
Adjustments
CHAPTER 5: LUBRICATION SYSTEM
Oil Pump
Oil Filter
Oil Lines
Lubrication Points
CHAPTER 6: COOLING SYSTEM
Water Pump
Radiator
Thermostat
Coolant Replacement
Cooling Hoses
CHAPTER 7: ELECTRICAL SYSTEM
Wiring Diagrams
Battery and Charging System
Ignition System
Starter Motor and Solenoid
Lighting System
Switches and Controls
Fuses and Relays
CHAPTER 8: DRIVE SYSTEM
Drive Shaft and Axles
Front Differential
Rear Differential
Drive Belt and Clutches
4WD System
CV Joints
CHAPTER 9: SUSPENSION
Front Suspension Overview
Front Shock Absorbers
Front Control Arms
Rear Suspension Overview
Rear Shock Absorbers
Rear Control Arms
Swingarm
CHAPTER 10: BRAKES
Brake System Overview
Brake Pad Replacement
Brake Bleeding
Brake Line Maintenance
Master Cylinder
Brake Calipers
CHAPTER 11: STEERING/FRAME
Steering System Overview
Steering Column
Steering Knuckles and Tie Rods
Frame Inspection and Repair
Frame Dimensions
CHAPTER 12: CONTROLS/INDICATORS
Handlebar Controls
Instrument Cluster
Indicator Lights
Control Cables and Adjustments
Throttle and Brake Levers
APPENDICES
Troubleshooting Guide
Special Tools
Service Data and Specifications
Technical Bulletins
Glossary of Terms
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