2004 Yamaha YZF-R6 SS Kit Manual

This comprehensive Yamaha YZF-R6 SS Kit Manual includes detailed procedures for the 2004 model. Publication LIT-11616-16-45.

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Document Details

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Document Number / Seller:
23453 / Stephanie Perez
File Size:
21.06 MB
File Type:
ZIP
Language:
English
Pages:
457
Printable:
Yes
Category:
Bike
Last updated / verified
Jul 11, 2025

Models Covered & Key Technical Specifications

Yamaha YZF-R6 (5SL-A7400-70) – 2004

Yamaha YZF-R6 (5SL-A7400-70) – 2004

  • Published: Throughput Data: 14 T for the drive sprocket establishes the primary ratio for acceleration.
  • Specific: Angular Speed: The transmission gears are configured at a 1.894:1 ratio for the 1st gear.
  • Integral: Package Size: The 5SL-A7400-70 transmission gear set requires a total of 2.6 L of engine oil for proper lubrication.
  • Operational: Moment Values: For smooth operation, the clutch springs require a mounting load of 24.1 kgf.
  • Fundamental: Fit Tolerances: The valve tappet clearance controls the gap between the valve stem and guide.
  • Universal: Speed Rating: The specified tire size is 120/60 ZR17 M/C (55W) for front tire application.

Professional Workshop Service Manual & Technical Specifications

Systematic Shop Diagnostic Manual: Yamaha YZF-R6, covers 2004 Manual-Nexus

Engine-Type: Liquid-cooled, 4-stroke, DOHC // Maintenance-Category: Kit Parts / Engine Parts Logic // Application-Range: 2004 Yamaha YZF-R6, R-6.

Integrated service sections encompass:

  • Engine specifications and components
  • Fuel system and injection details
  • Chassis parts and adjustments
  • Electrical system diagnostics
  • Lubrication points and types

This manual contains detailed information on engine, chassis, electrical, and fuel injection systems, providing essential knowledge for effective maintenance and repair. It documents torque specifications for component alignment retention to ensure proper functionality.

Assessment-Parameter Parameters Logic
Model Year 2004 Yamaha YZF-R6
Primary Ratio 1.955:1 1st Gear
Engine Type 4-Stroke, DOHC Liquid-Cooled
Clutch Spring Load 24.1 kgf Durability Enhancing
Valve Clearance (Intake) 0.13-0.20 mm Cold Engine
Tire Size 120/60 ZR17 M/C (55W) Front Tire Application

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.13 – 0.20 mm for the intake valve clearance and 0.23 – 0.30 mm for the exhaust valve clearance are specified for proper operation.

Specify the **standard** torque specifications. keyboard_arrow_down

16 Nm (1.6 m·kg, 12 ft·lb) is the specified torque for the locknut when adjusting the rear brake pedal position.

What is the **necessary** safety precautions? keyboard_arrow_down

Never force the adjusting screw completely in, as this can damage the adjustment needle on the front fork.

Calculate the **recommended** lubrication requirements. keyboard_arrow_down

Yamaha recommends Yamalube 4 (20W40) or SAE 20W40 type SE motor oil for engine oil, at 5°C (40°F) or higher.

What values **calibrated** testing parameters? keyboard_arrow_down

The standard engine idling speed is between 1,250 – 1,350 r/min, ensuring proper engine operation.

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Reviews (4)

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The specifications and assembly precautions are very helpful. The email support was prompt and professional when I had a question. Worth every penny!
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This manual is incredibly detailed and has everything I needed for my 2003 YZF-R6. The download process was smooth, and I received the link quickly via email. Highly recommend!
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The manual covers all the parts in detail. I appreciated the quick response to my queries via email. The download was hassle-free. Great service!
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Rated 5 out of 5 stars