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2003-2005 Yamaha YZF-R6 manual Preview image 1
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2003-2005 Yamaha YZF-R6 manual

Models covered in this manual:

  • 2003 Yamaha YZF-R6, R-6
  • 2004 Yamaha YZF-R6, R-6
  • 2005 Yamaha YZF-R6, R-6

File specifications

File size: 21.06 MB
File type: ZIP
Language: English (some of our manuals are multilanguage)
Number of pages: 457+

Printable: Yes
Estimated download time: 0.43 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

1 Standard Specifications (SS spec.)

2 Kit Parts

  • 2-1 Basic Kit Set Contents
  • 2-2 Engine Parts
    • Maintenance Stand Set (SSL-MAINT-70)
    • Spark Plugs
    • AIS Plug Set (SSL-AI8970-70)
    • Head Gaskets
    • Camshaft and Cam Sprockets
    • Oil Filler Plug Set (SSL-AI840-70)
    • Oil Pump Set (SSL-AI8970-70)
    • R/F Wheel Bearing Assembly (SSL-A4466-70)
    • Air Funnel Set (SSL-FNL-70)
    • Carburetor Grommet Assembly
    • Cylinder Head Assembly (SSL-LS136A-70)
    • Engine Gasket Set (SSL-GSKT-70)
    • Optional Gears
    • Ignition Coil Set (SSL-B8536-70)
    • Throttle Cable Set
    • ECU (SSL-ECU-70)
    • Engine Cover Set (SSL-CG005-70)
    • Water Cooler Hose (SSL-HOSE-70)
    • Oil Cooler Set (SSL-OC045-70)
  • 2-3 Chassis Parts
    • Oil Catcher Tank Set (SSL-CT070-70)
    • R/F Caliper Set (SSL-RC020-70)
    • Front Brake Hose Set (SSL-FB100-70)
    • Front Brake Disc Set (SSL-FD040-70)
    • Rear Brake Disc Set (SSL-RD015-70)
    • Swingarm Set (SSL-SA000-70)
    • Rear Suspension Link Set (SSL-LK800-70)
    • Front Fork Set (SSL-FF745-70)
    • Rear Shock Set (SSL-RS820-70)
    • Sub Frame Set (SSL-SF320-70)
    • Chain Adjuster Set (SSL-CA310-70)
    • Footrest Set (SSL-FR735-70)
  • 2-4 Other
    • Valve Seat Cutter Set (SSL-M1112-70)

3 Assembly Precautions

  • Checking the Valve Seats
  • Connecting Rod Installation Procedure
  • Cylinder Head Installation Procedures
  • Engine Mounting Procedure
  • Rear Arm Installation Procedure
  • Front Wheel Installation Procedure
  • Please apply grease on the wall in AIR CLEANER CASE

4 R6 Front Fork Manual (basic information)

5 R6 Shock Absorber Manual (basic information)

2003 YZF-R6 Wiring Diagram

Speed x Ratio Table for YZF-R6 (2003)


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