Product Information
Table of Contents
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General Information
- 1.1 Safety Information
- 1.2 Vehicle Identification
- 1.3 Specifications
- 1.4 Tools and Equipment
- 1.5 Maintenance Schedule
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Engine Management
- 2.1 Engine Removal and Installation
- 2.2 Engine Disassembly and Assembly
- 2.3 Carburetion
- 2.4 Fuel Injection System
- 2.5 Exhaust System
- 2.6 Cooling System
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Drive Train
- 3.1 Clutch System
- 3.2 Drive Belt Maintenance
- 3.3 Chaincase and Driveshaft
- 3.4 Track Adjustment and Alignment
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Suspension
- 4.1 Front Suspension Setup
- 4.2 Rear Suspension Maintenance
- 4.3 Shock Absorbers
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Brake System
- 5.1 Brake Maintenance
- 5.2 Hydraulic Brake System
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Electrical Systems
- 6.1 Ignition System
- 6.2 Charging System
- 6.3 Starting System
- 6.4 Lighting and Accessories
- 6.5 Instrumentation
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Chassis and Body
- 7.1 Hood and Body Panel Service
- 7.2 Seat Removal and Installation
- 7.3 Windshield and Fairings
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Steering
- 8.1 Steering System Inspection
- 8.2 Skis and Steering Adjustments
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Troubleshooting
- 9.1 Engine Troubleshooting
- 9.2 Drive Train Troubleshooting
- 9.3 Electrical Troubleshooting
- 9.4 Suspension Troubleshooting
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Lubrication and Maintenance
- 10.1 General Lubrication
- 10.2 Periodic Maintenance
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Storage
- 11.1 Pre-Season Preparation
- 11.2 Post-Season Storage
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Service Information
- 12.1 Special Tools
- 12.2 Torque Specifications
- 12.3 Service Data
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Index
This 2001 Polaris 440, 500, 600, 700, 800 repair manual is a valuable resource for mechanics, technicians, and owners as it provides detailed information on maintenance, engine, fuel system, electrical system, and final drive. With step-by-step instructions, diagrams, and illustrations, this manual helps users troubleshoot, repair, and maintain their Polaris vehicle.
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