2000 Polaris Snowmobile Service Manual: 600, 700, 800 Models

Polaris 2000 600/700/800 Performance Snowmobile Fitment

• Covers the 2000 Polaris 600 XC SP, 600 XC Dlx 45th Anniversary, 600 Touring, 600 RMK, 700 XC SP, 700 XC Dlx 45th Anniversary, 700 SKS, 700 RMK, 800 RMK, and 800 XCR liquid-cooled performance snowmobiles
• Official OEM publication P/N 9915982, published September 1999
• Documents torque specifications, clutch charts, jetting charts, and engine assembly sequences across 416 pages
• File link appears in your order confirmation straight away
• OCR text layer lets you jump to a torque spec by keyword
• This 2000 first edition is the primary factory reference for the 600/700/800 liquid-cooled twin and triple engine builds documented here

Technical Content and Scope

This Polaris 600 XC SP, 600 XC Dlx, 600 Touring, 600 RMK, 700 XC SP, 700 XC Dlx, 700 SKS, 700 RMK, 800 RMK, 800 XCR 2000 service manual documents the technical specifications, maintenance operations, and repair procedures for the 2000 performance liquid-cooled series. The document provides detailed engine assembly sections, including disassembly, inspection, and reassembly protocols for the Fuji-manufactured engines and domestic case reed twin powerplants.

The Polaris 600 XC SP, 600 XC Dlx, 600 Touring, 600 RMK, 700 XC SP, 700 XC Dlx, 700 SKS, 700 RMK, 800 RMK, 800 XCR 2000 service manual also details maintenance for the Variable Exhaust System (V.E.S.), including adjustment and troubleshooting criteria. Chassis information covers the Gen II body style, XTRA-10 and XTRA-12 suspension systems, track maintenance procedures, and brake system servicing. what an OEM service publication covers includes standardized torque sequences for cylinder heads, crankcases, and mounting straps.

Specification Highlights

• Engine compression is documented at 120–140 psi depending on the model build.
• Cylinder head torque values for the 600/700 twins are listed as 18–24 ft. lbs (25–33 Nm).
• The trigger (pulse) coil gap is specified with a minimum of 0.020" (0.5 mm) and maximum of 0.040" (1.0 mm).
• Chaincase oil capacity for most units is documented at 7 fl. oz (210 cc) or 9 fl. oz (265 cc).
• Flywheel nut torque is specified at 90 ft. lbs (124 Nm) for the majority of the liquid-cooled series.

Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions. An official 416-page Polaris OEM service manual covering the 2000 600, 700, and 800 liquid-cooled performance snowmobile lineup, documenting engine, chassis, electrical, and cooling system specifications for the model-year build.