2000 Polaris Snowmobile Service Manual: 600, 700, 800 Models

This service manual for Polaris snowmobiles covers 600, 700, and 800 models. Includes maintenance, troubleshooting, and detailed diagrams.

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Document Details

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Document Number / Seller:
32216 / Amy Lopez
File Size:
43.16 MB
File Type:
PDF
Language:
English
Pages:
416
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Apr 29, 2025

Models Covered & Key Technical Specifications

2000 Polaris Snowmobile Service Manual: 600, 700, 800 Models

This comprehensive service manual provides detailed information for the 2000 Polaris Snowmobile models.

  • Technical Specifications: 120 psi engine compression is standard for these models.
  • Carburetion: Main jet sizes range from 140 to 410 for optimal performance.
  • Clutch Settings: Shift weights vary from 10-54 to 10-60 for precise operation.
  • Engine Displacement: Capacities range from 593 cc to 800 cc for various models.
  • Suspension: Front travel measures up to 9.97 inches for enhanced maneuverability.
  • Track Tension: Specified slack is 3/8" - 1/2" for optimal performance.

Manual Description & Preview

2000 Polaris Snowmobile Service Manual: 600, 700, 800 Models

Service-Level: Complete // Repair-Classification: Factory-Level // Product-Line: Performance

General Information This manual provides a thorough overview of the 2000 Polaris snowmobile line, covering essential maintenance schedules and product specifications. It details various models including the 600 XC SP, 600 XC DLX 45th Anniversary, 600 Touring, 700 XC SP, 700 XC DLX 45th Anniversary, 700 SKS, 700 RMK, 800 RMK, and 800 XCR. The document includes a comprehensive table of model numbers, paint codes, and publication numbers, facilitating easy part identification and ordering.

Torque Specifications This section provides essential torque specifications for various engine components, including cylinder heads, base nuts, and crankcase bolts. Torque patterns are detailed to ensure uniform equal tension and prevent premature wear or repair costs. Specifications are provided in both foot-pounds and Newton meters for accurate application. Adherence to these specifications is critical for maintaining the structural integrity and performance of the engine assemblies.

TOC Summary

  • Chapter 1: General Information
  • Chapter 2: Maintenance / Tune Up
  • Chapter 3: Engines
  • Chapter 4: Fuel System / Carburetion
  • Chapter 5: Clutches

Prose Paragraphs Efficiently detailing the fuel system, this manual covers carburetor removal, disassembly, and inspection for both Mikuni and Keihin carburetors. It provides exploded views and step-by-step instructions for cleaning and adjusting various components like jets, needles, and throttle valves. The document also addresses the critical aspect of fuel delivery, explaining the operation of fuel pumps and water trap service, crucial for optimal engine performance and longevity.

The manual delves into the intricacies of the clutch system, offering detailed exploded views and service procedures for both drive and driven clutches. It covers component identification, removal, disassembly, assembly, and installation, with specific attention to drive clutch weight identification and spring rates. Understanding these components is vital for proper torque converter operation and maintaining desired engine RPM for peak performance across varied riding conditions.

Torque Statement The manual documents torque specifications for engine components to ensure proper structural misalignment prevention.

FAQ

What is included in the digital access for this service manual? keyboard_arrow_down

Product is provided as a downloadable PDF file. It offers lifetime access to all 416 pages of the 2000 Polaris 600, 700, and 800 snowmobile service documentation in English.

Is there a reference for lubricant and fluid capacities in the manual? keyboard_arrow_down

Yes, the manual contains general information sections, specification tables, and supply guides that list recommended shop supplies, including chaincase lubricants, coolants, and greases.

Are there technical specifications and tightening values listed in the document? keyboard_arrow_down

Manual includes comprehensive specification tables that list torque values, engine compression references, and piston ring end gap measurements. It also contains standard torque guidelines for various bolt sizes and grades.

Which engine models and series appear in the 2000 service manual? keyboard_arrow_down

Document covers the 600, 700, and 800 liquid-cooled performance snowmobile series, including specific variants like the XC SP, XC Dlx, Touring, SKS, RMK, and XCR models.

Can I find technical details regarding electrical components, clutches, and cooling systems in the manual? keyboard_arrow_down

Manual contains dedicated chapters that cover engine specifications, clutch settings, and carburetion data. It also references electrical systems, including wiring diagram cues and ignition component data. Furthermore, the document provides exploded views and technical reference tables to assist in identifying components and specifications.

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