- Indy 500
- Indy 500 Classic
- Indy Classic Touring
- Indy Widetrak LX
- Indy 500 XC
- Indy 500 XC SP
- Indy 600 XC SP
- Indy 600 XC DLX
- Indy 600 Touring
- Indy 600 Triumph
- Indy 500 SKS (Euro)*
- Indy 500 RMK
- Indy 600 RMK
Production/model years: 2000
2000 Polaris Indy 500, 500 Classic, Classic Touring, Widetrak LX, 500 XC, 500 XC SP, 600 XC SP, 600 XC DLX, 600 Touring, 600 Triumph, 500 SKS, 500 RMK, 600 RMK manual
Models covered in this manual:
File specifications
File type: PDF
Language: English
Pages: 413
Printable: Yes
Estimated download time: 0.2 Minutes
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Product Information
Table of Contents
Main Topic
-
General Information
- Publication Numbers
- Paint Codes
- Service Manuals
- Standard Torque Specifications
- Recommended Shop Supplies
- Decimal Equivalents
- Tap Drill Sizes
- Measurement Conversion Table
- Tool Ordering Information
- Glossary of Terms
- General Service Tips
- Model Number Identification
- Model Specifications - Indy 500
- Model Specifications - 500 Classic
- Model Specifications - Classic Touring
- Model Specifications - Widetrak LX
- Model Specifications - 500 XC
- Model Specifications - 500 XC SP 45th Anniv.
- Model Specifications - 600 XC SP
- Model Specifications - 500 RMK
- Model Specifications - 600 RMK
- Model Specifications - Triumph
-
Maintenance / Tune Up
- Maintenance Schedule, 1500 Mile
- Recommended Maintenance Products
- Intake Filter
- Lubrication
- Water Pump Belt Tension
- Chaincase
- Suspension Lubrication
- Cooling System
- Track Maintenance/Alignment
- Track Maintenance/Adjustment
- Spark Plugs
- Drive Belt Removal/Installation
- Backrest Adjustment
- Headlight Adjustment
- Bulb Replacement/Handlebar Adjustment
- Brakes
- Throttle Lever Free Play
- Reverse Adjustment
- Off Season Storage
- Variable Exhaust System (V.E.S.)
-
Engines
- Torque Specifications
- Torque Patterns
- Piston/Cylinder Clearance Specifications
- Engine Removal and Installation, Typical
- Disassembly, 500 Fuji Liquid Twin
- Assembly, 500 Fuji Liquid Twin
- Disassembly, Three Cylinder Monoblock
- Assembly, Three Cylinder Monoblock
- Disassembly, 500 Case Reed Twin
- Assembly, 500 Case Reed Twin
- V.E.S. Maintenance
- General Inspection Procedures
- Cooling System Bleeding Procedures
- Cooling System Exploded Views
- Recoil Starter Spring Replacement
- Troubleshooting
-
Fuel System / Carburetion
- Jet Part Numbers
- Exploded View - TM-38
- Exploded View - Mikuni VM34SS
- Exploded View - Mikuni VM 38SS
- Gasoline Volatility
- Systems
- Component Functions
- Component Effect vs Throttle Opening
- Mikuni VM Carburetor Service
- Mikuni VM Carburetor Adjustments
- Mikuni TM-38 Carburetor Service
- Mikuni TM-38 Carburetor Adjustments
- Choke Adjustments
- Fuel Pump Operation
- Exploded View - Fuel Pumps
- Water Trap Service
- Troubleshooting
-
Clutches
- Clutch Service Tools
- Drive Clutch Weight Identification
- Drive Clutch Spring Rates
- Drive Clutch Spring Data
- Driven Clutch Spring Data / Rates
- P-85 Drive Clutch Exploded View
- P-85 Driven Clutch Exploded View
- Drive Clutch Operation
- Driven Clutch Operation
- Drive Clutch Identification and Removal
- Drive Clutch Disassembly and Inspection
- Spider Roller Removal
- Roller Installation
- Spider Assembly
- Drive Clutch Assembly
- Drive Clutch Installation
- Spider Indexing
- Driven Clutch Removal
- Driven Clutch Disassembly
- Driven Clutch Assembly
- Helix Angles and Effects
- Driven Clutch Installation
- Drive Belt Information
- Drive Belt Inspection / Troubleshooting
- Drive Belt Deflection
- Clutch Offset/Alignment
- Torque Stop Adjustment
- Belt to Sheave Clearance
- Clutch Bushing Replacement - P-85
- Troubleshooting
-
Body and Steering
- Torque Spec’s Steering Asm, Exploded Views
- Steering Inspection
- Steering Adjustment Guidelines - All IFS
- Steering Adjustment - All IFS
- High Performance Steering Adjustment
- Ski Spindle Bushing Replacement
- Steering Arm Installation
- Ski Skag Replacement
- Ski Installation - Steel Skis/Composite
- Torsion Bar Replacement
- Handlebar Torque
- Fuel Tank and Seat Removal
- Seat Cover Replacement
- Hood Repair
- Taillight Assembly Replacement
- Nosepan Replacement
- Decal Removal and Installation
- Troubleshooting
-
Electrical
- Multimeter Usage
- Typical Timing Advance Curves
- Conversion Chart - Degrees to Piston Position
- Timing Procedures - Exploded Views
- Timing Procedures - All Models
- Battery Service
- Dynamic Testing of Electric Starter System
- Static Electric Starter System Testing
- Electric Starter Assembly
- Starter Installation
- Lighting System Output Test
- Alternator Output Test
- Alternator Output - Pulse System
- Electrical Testing
- Coolant High Temperature Indicator Testing
- Speed Control Assurance Operation
- Speed Control Assurance Testing
- Electric Fuel Gauge Testing
- TPS (Throttle Position Sensor) Testing
- Ignition System Troubleshooting
- Wiring Diagrams
-
Brakes / Final Drive
- Jackshaft Speed vs. MPH Chart
- HYVOt Chains & Sprockets
- Sprocket / Chain Combinations 6 5/8″ Chaincase
- Sprocket / Chain Combinations 7.05″ Chaincase
- Track Data
- Hydraulic Brake System Operation
- Brake Bleeding - Fluid Change
- Hayest Master Cylinder
- Hayest Inspection and Replacing Cartridge Subassembly
- Hayest Master Cylinder Lever and/or Pin Replacement
- Hayest Park Brake Lever and/or Spring Replacement
- Brake Pad Replacement
- Hydraulic Caliper Disassembly
- Hydraulic Brake Cleaning and Inspection
- Hydraulic Brake Assembly
- Liquid Cooled Brake Pad Replacement
- Liquid Cooled Brake Caliper Disassembly
- Liquid Cooled Brake Cleaning and Inspection
- Liquid Cooled Brake Assembly
- Mechanical Brake System and Disassembly
- Mechanical Brake Assembly and Installation
- Mechanical Brake Adjustment
- Drive System (Except WideTrak LX)
- Transmission/Suspension and Track Removal - WideTrak LX
- Transmission/Suspension and Track Installation - WideTrak LX
- Transmission Disassembly - WideTrak LX
- Brake Caliper Removal - WideTrak LX
- Brake Caliper Assembly - WideTrak LX
- Reverse Kit Service Tips
- Reverse Kit Maintenance
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