Professional Polaris Indy 500 Snowmobile Service Manual (2000) 412 Page Volume | Shop Standards

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Polaris Models Covered & Key Technical Specifications

Models: Indy 500, Indy 500 Classic, Indy Classic Touring, Indy WideTrak LX, Indy 500 XC, Indy 500 SKS, Indy 500 XC SP 45th Anniversary, Indy 500 RMK, 600 Triumph, 600 XC SP, 600 XC DLX, 600 Touring, 600 RMK
Sub-models / Variants: 2WD, Liquid Cooled, Case Reed, Piston Port, GEN II Chassis, European Model, Standard, Classic, Touring, WideTrak LX, XC SP, SKS, RMK, Triumph, High Performance
Build Years: 2000
Serial Numbers: S00SB4BS, S00SD4BS, S00ST4BS, S00SU4BS, S00SB5AS, E00SS5AU, S00SP5CS, S00SR5AS, S00SB6AS
Technical Data:

  • Engine displacement: 488 cc to 598 cc
  • Engine configuration: Liquid-cooled twin or triple
  • Compression: 120–140 psi
  • Ignition timing: 12°–28° BTDC
  • Spark plug gap: 0.028 in (0.7 mm)
  • Fuel system: Mikuni VM34SS, VM38SS, or TM38 carburetor
  • Drive system: P-85 variable transmission
Technical Specifications
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Document Number / Seller:
32170 / Andrew Lopez
File Size:
9.93 MB
File Type:
PDF
Language:
English
Pages:
413
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Jan 7, 2026

Polaris Manual Features & Content Preview

2000 Polaris Indy 500 Mid-Range Liquid-Cooled Snowmobile Technical Documentation

  • Covers 2000 Polaris Indy 500 and associated 500/600 liquid-cooled series, including Indy Classic, Touring, WideTrak LX, XC, SKS, RMK, and Triumph variants
  • Original OEM publication 9915981, released September 1999
  • Contains 413 pages of technical specifications, exploded views, and maintenance intervals for Fuji and Domestic engines
  • Delivered as a direct download the moment payment clears
  • File link appears in your order confirmation straight away
  • OCR text layer lets you jump to a torque spec by keyword
  • Indexed PDF search covers every chapter and appendix
  • This 413-page reference serves as the primary technical volume for the 2000 liquid-cooled chassis, documenting engine assembly, cooling system bleeding, and drivetrain calibration for the GEN II series

Engine and Drivetrain Maintenance

This factory manual details the service procedures for a wide range of liquid-cooled snowmobiles from the 2000 lineup. It provides deep insight into engine removal and installation, covering both Fuji and Domestic engine architectures. Chapters outline specific disassembly and assembly steps for the 500 Fuji liquid-cooled twin, the three-cylinder monoblock, and the 500 domestic case-reed twin. Readers will find torque sequences and bolt-tightening specifications for cylinder heads, crankcase halves, and flywheels, presented with clear illustrations to identify the required patterns. Additional focus is placed on the variable exhaust system (V.E.S.), including maintenance, troubleshooting symptoms, and removal procedures for carbon deposit management.

Specification Highlights

Technical data previews include critical settings for fuel and cooling systems. The Indy 500 XC SP 45th Anniversary compression is documented at 120 psi. The coolant system capacity for the WideTrak LX is specified at 3 liters. Cylinder head bolt torque for the EC50 engine is listed at 18–19.5 ft-lbs (25–27 Nm). Comprehensive jetting charts provide recommended main jet and clip positions based on ambient temperature and altitude. The manual also includes detailed sections for chaincase service, including specific lubricant capacities ranging from 7 to 20 fluid ounces depending on the model. Reference only — always consult a certified technician before performing service on this equipment. This official 413-page Polaris OEM manual provides comprehensive engine, chassis, and electrical specifications for the 2000 Indy series, documenting critical service intervals and assembly data for liquid-cooled Fuji and domestic twin engines.

Document Reference: Publication 9915981, 9/99

Manual FAQ, Purchase & Download Details

Is the official 2000 Polaris Indy 500 series engine and chassis specification table included in this manual? keyboard_arrow_down

Yes, the manual contains detailed specification tables for various 2000 models, including the Indy 500, which list engine displacement, cylinder head torque, piston clearance, and other essential technical benchmarks.

Can you confirm if this is the complete 413-page professional service volume for the 2000 Polaris snowmobile lineup? keyboard_arrow_down

PDF document is the 413-page Professional Polaris Snowmobile Service Manual for the 2000 model year. It encompasses comprehensive service information and technical data for the various liquid-cooled Indy 500 series machines.

Does the document provide electrical reference data like ignition timing, alternator output, and lighting system wattage? keyboard_arrow_down

Yes, the electrical sections of this manual list specific reference values for the ignition system, including timing in degrees BTDC, alternator wattage, and bulb specifications for head, tail, and brake lights. These electrical reference tables are provided to aid in identifying components such as the CDI and flywheel identifiers for the covered models. Additional details regarding the voltage regulator type are also included in these system-specific reference charts.

Are specific paint codes and factory publication numbers listed for the 2000 model year in this manual? keyboard_arrow_down

Manual includes a dedicated section listing official 2000 publication numbers and Polaris paint codes for various models, showing the hood and spring color descriptions along with their corresponding Polaris P-numbers.

Which specific snowmobile models and variants are previewed in the 2000 coverage section? keyboard_arrow_down

Manual includes coverage for the 2000 Polaris Indy 500 series, including the 500 Classic, Classic Touring, WideTrak LX, 500 XC, 500 SKS, 500 XC SP 45th Anniversary, and the 500 RMK. Each of these submodels is referenced with its own specific chassis number and technical specifications.

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