2008 Polaris Sportsman 500 / 500 EFI / 500 HO / Touring 500 EFI Service Manual
The 2008 Sportsman 500 service manual provides comprehensive repair information for multiple models, covering engine, drivetrain, and body systems.
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Sample pages from the 2008 Polaris Sportsman 500 / 500 EFI / 500 HO / Touring 500 EFI Service Manual manual
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Models Covered & Key Technical Specifications
2008 Polaris Sportsman 500 / 500 EFI / 500 HO / Touring 500 EFI Service Manual This comprehensive service manual covers the 2008 Polaris Sportsman 500, 500 EFI, 500 HO, and Touring 500 EFI models, providing detailed repair and maintenance information. | Series Sportsman | Folder
- Verified Technical Specifications: 83 in. (211 cm) length establishes the overall vehicle dimensions.
- Key Environmental Range: For optimal operation, 11 in. (27.94 cm) ground clearance ensures adequate passage over varied terrain.
- Principal Weight Data: 715 lbs. (324 kg) dry weight signifies the base weight without fluids.
- Advanced Design Data: 1225 lbs. (555.6 kg) towing capacity allows for substantial load carrying capabilities.
- Designated Fluid Levels: 2.7 qt. (2.5 L) engine oil capacity ensures proper lubrication.
- Designated Thermal Limits: 6000 RPM maximum engine operating speed defines the performance threshold.
Manual Description & Preview
Polaris Sportsman 500, 500 EFI, 500 HO, Touring 500 EFI Service Manual Field-Reference
Validation-Data: 2008 // Application-Range: Sportsman 500, 500 EFI, 500 HO, Touring 500 EFI // Validation-Data: Service Manual
Table of Contents Summary
Documentation sections include:
- GENERAL INFORMATION
- MAINTENANCE
- ENGINE
- FUEL SYSTEM
- CLUTCH SYSTEM
Component Overviews and Procedures
This manual details the various systems and components of the 2008 Polaris Sportsman lineup, including the 500, 500 EFI, 500 HO, and Touring 500 EFI models. It provides exploded views and component identification for easy reference. The document outlines procedures for engine disassembly and assembly, including detailed steps for the crankshaft, piston, and cylinder. It also covers the fuel system, detailing EFI operation, fuel pump testing, and carburetor adjustments for optimal performance. Suspension and steering components are thoroughly documented, with replacement procedures for A-arms, ball joints, and strut cartridges. Additionally, the manual includes extensive sections on body panel removal, body assembly, and maintenance schedules to ensure your ATV remains in peak operating condition. The manual documents torque specifications for various components to ensure proper thermal expansion compensation.
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