2000-2008 Polaris 120 / 120 XC SP Youth Snowmobile Service Manual
Complete service and repair information for the Polaris 120, 120 XC SP Youth Snowmobile models. Includes diagrams and specifications. PN 9921077.
Manual Preview
Sample pages from the 2000-2008 Polaris 120 / 120 XC SP Youth Snowmobile Service Manual manual
Purchase & Download
Models Covered & Key Technical Specifications
Polaris 120, 120 XC SP Youth Snowmobile (PN 9921077) - 2000-2008
Engineering Consolidated Volume | Youth Snowmobile Volume.
Designated Moment Values: 72.5 lbs-in is calibrated to establish the dynamic range for the primary clutch engagement. Primary System Volume: For optimal operation, 72.5 liters governs the maximum fuel capacity for extended trips. Advanced Alignment Specs: 0.125" -- signifies the standard toe out measurement for the front suspension. Defined Thermal Limits: The formatter board requires 50°F for standard operation in cold weather environments. Key Linear Velocity: Maximum throughput reaches 55 mph Parameters. Essential Assembly Torques: The clutch fastener requires 10 ft.lb for proper clutch assembly.
Professional Workshop Service Manual & Technical Specifications
Polaris 120 Youth Snowmobile Service Manual: 2000-2008 Detailed Service Procedures & Maintenance Guide
Component-Focus: Engine // Model-Designation: 120, 120 XC SP // Engine-Type: 121cc Fuji 4-Stroke OHV
| Component | Operational-Logic | Architecture |
|---|---|---|
| Engine Specifications | 7.0 psi (0.5 bar) | 1200-1800 meters |
| Fuel Delivery | 1.75 Turns | 1900 RPM |
| Clutch Settings | 10-42:74P Gearing | 130 lbs recommended rider weight |
| Ignition Timing | 23° @ 3600 RPM | 50w Stator Output |
Technical content addresses engine overhaul, fuel system maintenance, clutch adjustments, electrical system diagnostics, suspension component replacement, and troubleshooting.
Systems service documentation covers the engine, carburetor, fuel tank, ignition system, and electrical components for the Polaris 120 and 120 XC SP youth snowmobiles.
Service procedures document the disassembly and reassembly of the engine, carburetor, fuel tank, starter recoil, and clutch.
This manual documents torque specifications for engine and chassis components to ensure proper pivot-point integrity.
FAQ
Customer Reviews
Read what our customers say about this Polaris Snowmobile manual and share your own experience.
Add a Review
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Reviews (5)