2005-2007 Polaris Ranger XP 700 4x4 & 6x6 Service Manual

Complete diagnostic and service procedures for Polaris Ranger XP 700 4x4 & 6x6 models. Includes maintenance, engine, fuel, clutch, and final drive sections. Ref: EH068OLE043PLE

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Document Details

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Document Number / Seller:
32071 / David Peterson
File Size:
13.13 MB
File Type:
PDF
Language:
English
Pages:
329
Printable:
Yes
Category:
6x6
Last updated / verified
Jul 5, 2025

Models Covered & Key Technical Specifications

Essential Overhaul Factory Manual: Polaris Ranger XP 700 4x4 & 6x6 Repair & Service Manual Library-Master

Covers Ranger XP 700 4x4 and 6x6 models with detailed procedures for engine, fuel injection, clutch, body, steering, suspension, final drive, and electrical systems. Ref: EH068OLE043PLE | File

  • Measured Engine Specs: 683cc is the standard displacement for optimal engine operation.
  • Fundamental Vehicle Dimensions: 113 in. / 287 cm defines the standard length of the RANGER XP 4x4.
  • Baseline Weight Capacity: 2750 lbs. / 1247 kg signifies the Gross Vehicle Weight maximum.
  • Integral Fuel Capacity: 9 gal. (34 l) provides the standard fuel tank volume.
  • Operational Transmission Type: Polaris Automatic PVT ensures smooth gear shifts.
  • Published Drive Belt Deflection: 1.125” / 28.57 mm is the specified drive belt deflection.

Professional Workshop Service Manual & Technical Specifications

Essential Overhaul Factory Manual: Polaris Ranger XP 700 4x4 & 6x6 Repair & Service Manual Library-Master

Year-Coverage: 2005-2007 // Model-Portfolio: Ranger XP 700 4x4, Ranger XP 6x6 // Unit-Designations: 6x6

Performance-Element Operational-Logic Context
Engine Specifications Comprehensive data for the EH068OLE engine, including torque patterns and fastener specifications. Engine System
Cooling System Detailed procedures for system bleeding, pressure testing, and component inspection. Cooling System
Drive Clutch Service Exploded views and step-by-step instructions for inspection, disassembly, and reassembly of the drive clutch components. Clutch System
Front Hub Replacement Specific instructions for the removal and installation of front hub assemblies, including bearing replacement. Front Hub Assembly
Rear Drive Shaft Procedures for removal and installation of the rear drive shaft, including CV joint and boot maintenance. Rear Drive Shaft

Effectively establishing optimal performance and longevity for your Polaris Ranger XP 700 4x4 & 6x6 requires adherence to precise service intervals and procedures. This comprehensive manual documents all critical systems, from routine maintenance and fluid checks to in-depth component disassembly and reassembly. It provides essential information on engine specifications, fuel system operation, clutch adjustments, and drivetrain maintenance. Guidance on body, steering, and suspension systems ensures proper vehicle handling and alignment. Detailed torque specifications, exploded views, and troubleshooting tips are included throughout to facilitate accurate repairs and prevent potential damage. Essential fluids and special tools are also identified for your convenience. The manual includes torque specifications for critical components like the drive clutch retaining bolt (40 ft. lbs.) and the rear hub nut (110 ft. lbs.) to ensure proper assembly and safety.

Following OEM groupings, the manual includes sections on general information, engine service, fuel injection, clutching, body/steering/suspension, final drive, and troubleshooting. The content is organized to guide the user through inspections, diagnostic procedures, and repair sequences for all major vehicle systems. Specific details on drive belt inspection, clutch alignment, and gearcase service are provided to help maintain peak PVT performance. The manual details procedures for inspecting and replacing components such as front hubs, drive shafts, and rear gearcases to ensure optimal final drive function. Thorough coverage of EFI system components, including ECU, fuel pump, and sensors, aids in diagnosing and resolving performance issues. Troubleshooting sections offer solutions for common problems like poor idle, overheating, and engagement issues. It also covers detailed procedures for front and rear suspension adjustments, brake system inspections, and CV joint servicing.

FAQ

Assess the **critical** calibration settings for the EFI system. keyboard_arrow_down

5.00 Vdc is the reference voltage required for accurate TPS testing and calibration.

What components have **required** clearance measurements? keyboard_arrow_down

1.125” / 28.57 mm is the specified drive belt deflection for proper PVT operation.

Confirm the **specified** torque specifications for clutch components. keyboard_arrow_down

200 ft. lbs. (276 Nm) is the specified torque for the drive clutch spider to ensure secure assembly.

What tools are **essential** for safe service procedures? keyboard_arrow_down

Safety glasses and proper shop clothing are essential to prevent injury when performing any service procedures.

Identify the **correct** lubrication requirements for PVT system components. keyboard_arrow_down

Loctite™ 680 (PN 2870584) must be applied to the back side of the new bushing for proper installation into the sheave.

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Reviews (4)

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I found this manual incredibly helpful. The step-by-step guides made repairs straightforward. I had a quick question about a section, and customer support responded in no time!
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The layout of this manual is fantastic! It’s easy to navigate, and the illustrations are clear. The download was quick and hassle-free. Great purchase!
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This service manual is a must-have! It covers everything from engine specs to troubleshooting tips. The download process was seamless, and I received the link almost instantly. Highly recommend!
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Rated 5 out of 5 stars