Polaris 600 RR and 600 IQ Racer Snowmobile Service Manual 2008
Manual Preview
Sample pages from the Polaris 600 RR and 600 IQ Racer Snowmobile Service Manual 2008 manual
Purchase & Download
Models Covered & Key Technical Specifications
- Polaris 2008 600 RR (2008)
- Polaris 2008 600 IQ Racer (2008)
- Polaris 2008 600 IQ RR (2008)
- Polaris 600 RR (2008)
- Polaris 600 Racer (2008)
- Polaris 600 IQ Racer (2008)
Professional Workshop Service Manual & Technical Specifications
Polaris 600 RR and 600 IQ Racer Service Manual - 2008
This technical publication establishes the authoritative framework for maintaining the structural and mechanical integrity of the 2008 high-performance snowmobile series. Engineering data and assembly protocols are integrated throughout, including the critical requirement to apply Nyogel grease to electrical connector blocks to prevent terminal oxidation and ensure maximum circuit uptime.
Technical Applicability & Model Variants
Liquid-Cooled 600 Series Chassis
- Model S08MX6FS / S08MX6FE: 2008 Polaris 600 RR (Trade Name: 600 IQ RR)
- Model S08MX6JS / S08MX6JE: 2008 Polaris 600 IQ Racer
Operational Performance & Service Efficiency
- Diagnostic Precision: Technical benchmarks for piston wash and spark plug color analysis allow for exact Exhaust Gas Temperature (EGT) monitoring and carburetor jetting optimization.
- System Integrity: Factory torque sequences for crankcase and cylinder head fasteners prevent thermal stress fractures and ensure long-term engine reliability.
- Component Longevity: Specific break-in protocols for new drive belts and clutch springs are mandated to achieve peak power delivery and prevent premature hardware fatigue.
Document Metadata
- Print Number: 9921088
- Total Pagination: 400+ Pages
- Technical Scope: Full Workshop Coverage (Chapters 1-12)
Powerplant Architecture & Factory Benchmarks
Engine assemblies are built on the Liberty Liquid-Cooled platform with Case Reed Induction. The 600 RR variant utilizes a 77.25mm x 64mm bore and stroke, while the 600 Racer engine is engineered with a 73.8mm x 70mm configuration. Critical internal clearances are restricted to 0.0034 - 0.006 inches (0.088 - 0.159 mm) for piston-to-cylinder fitment, ensuring optimal compression ratios and thermal efficiency.
Visual Navigation & System Schematics
Technical illustrations include detailed exploded views of the IQ Race suspension, Mikuni TM series carburetor racks, and the Variable Exhaust System (VES). Comprehensive wiring schematics in Chapter 12 provide point-to-point routing for the Dragon Fire pipe heater system and PERC electronic reverse circuits.
Table of Contents
- Chapter 1: Model Specifications
- Chapter 2: General Information (VIN, Formulas, Torques)
- Chapter 3: Maintenance Schedule and Procedures
- Chapter 4: Fuel Systems (Mikuni TM38/40 Service)
- Chapter 5: Engine Systems and Cooling
- Chapter 6: Final Drive and Brake Systems
- Chapter 7: PVT System (Clutching and Drive Belts)
- Chapter 8: Suspension and Steering (IQ Race Geometry)
- Chapter 9: Shocks (Walker Evans Service)
- Chapter 10: Chassis, Hood, and Body
- Chapter 11: Electrical Systems and Detonation Control
- Chapter 12: Wiring Schematics
Operational Limits & Fluid Specifications
- Drive Clutch Bolt: 50 lb-ft (68 Nm)
- Cylinder Head (600 RR): 25 lb-ft (34 Nm)
- Chaincase Capacity: 9 oz (266.2 ml) of Polaris Synthetic (80W) Gear Lube
- Coolant: Polaris Premium 60/40 Pre-Mix Antifreeze (Rated to -62°F / -52°C)
- Fuel Grade: 91 Octane Non-Oxygenated (600 RR) / 92 Octane (600 Racer)
Manual Access & Delivery Information
FAQ
Customer Reviews
Read what our customers say about this Polaris Snowmobile manual and share your own experience.
Add a Review
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Reviews (4)