Factory Workshop Manual: Gilera Dakota, Dakota ER, Saturno Bialbero, XRT, RC 600, RC 600 '91, Nordwest, RC 600 R Motorcycles (1987-1993)
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Sample pages from the Factory Workshop Manual: Gilera Dakota, Dakota ER, Saturno Bialbero, XRT, RC 600, RC 600 '91, Nordwest, RC 600 R Motorcycles (1987-1993) manual
Purchase Information
1987-1993 Gilera Dakota, Saturno, XRT, RC 600 Workshop Manual - Technical Specifications
- Document Number / Seller:
- 23491 / Edward Hernandez
- File Size:
- 28.89 MB
- File Type:
- Language:
- English; Italian
- Pages:
- 258
- Printable:
- Yes
- Estimated Download Time:
- 0.59 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Motorcycle
- Brand:
- Gilera
- Reviewed and Approved:
- Dec 26, 2025
Gilera Models and Parts Covered in this Motorcycle Manual
- DAKOTA (1987-1991)
- DAKOTA ER (1987-1991)
- SATURNO BIALBERO (1988-1991)
- XRT (1988-1991)
- RC 600 (1989-1990)
- RC 600 '91 (1991-1992)
- NORDWEST (1991-1993)
- RC 600 R (1991-1993)
- SATURNO BIALBERO 350 (1988-1991)
- SATURNO BIALBERO 500 (1988-1991)
- DAKOTA 350 (1987-1991)
- DAKOTA 500 (1987-1991)
- DAKOTA ER 350 (1987-1991)
- DAKOTA ER 500 (1987-1991)
- XRT 350 (1988-1991)
- XRT 600 (1988-1991)
Complete Manual Information
Factory Workshop Manual: Gilera 4-Stroke Motorcycles (1987-1993)
Maintain, service, and restore your classic Gilera with the definitive Factory Workshop Manual. Covering the legendary 350cc, 500cc, and 600cc four-stroke engines, this manual provides the technical depth required for everything from routine oil changes to complete engine overhauls. Whether you own a Dakota, a Saturno Bialbero, or a Nordwest, this resource ensures your Italian machine remains in peak performance condition.
Comprehensive Model Coverage
This manual is specifically designed for the following Gilera 4-stroke models:
- DAKOTA (1987-1991)
- DAKOTA ER (1987-1991)
- SATURNO BIALBERO (1988-1991)
- XRT (1988-1991)
- RC 600 (1989-1990)
- RC 600 '91 (1991-1992)
- NORDWEST (1991-1993)
- RC 600 R (1991-1993)
- SATURNO BIALBERO 350/500
- DAKOTA 350/500 & ER 350/500
- XRT 350/600
Professional Technical Data & Specifications
Stop guessing and start wrenching with precise factory data. This manual includes:
- Engine Identification: Locate your serial numbers quickly. Engine numbers are stamped on a dedicated plate at the rear of the engine, which also indicates the displacement. Frame numbers are found on the left side of the steering sleeve.
- Critical Torque Settings: Includes exact Newton-meter (Nm) specs for cylinder head nuts (32-35 Nm), spark plugs (12-15 Nm), and the flywheel magneto (40 Nm).
- Service Limits: Detailed wear limits for piston/cylinder clearance (0.030-0.042 mm), valve stems, and oil pump rotors.
- Carburetion Specs: Full tuning data for Teikei E27PV-2A and E30PV series carburetors, including main jet sizes (e.g., 140-165) and float level settings.
What Is Inside This Manual
- Engine Mechanical: Step-by-step instructions for the cylinder head, valvetrain, timing belt replacement (required every 12,000 km), and gearbox selector adjustments.
- Maintenance Program: A scheduled operation chart ranging from 1,000 km to 24,000 km intervals to keep your bike reliable.
- Chassis & Suspension: Service procedures for Marzocchi hydraulic forks, Kayaba "Upside-Down" forks, and the Power-Drive progressive rear suspension system.
- Electrical Systems: Complete sections on the capacitive discharge ignition (CDI), charging circuits, and troubleshooting common electrical issues.
- Special Tools: Reference guide for Gilera-specific tools like the flywheel puller (19.1.20501) and valve clearance adjustment tool (19.1.20522).
Why This Manual Is Essential
This isn't just a basic owner's guide; it is a workshop-level technical document. It provides the "Valve Timing" procedures necessary to align the camshaft pulleys correctly at Top Dead Center (TDC) and explains the nuances of the automatic timing belt tensioner. For owners of the Nordwest or RC 600 R, the manual also details specific fairing removal steps to prevent damage to rare bodywork.
Save time and avoid costly mistakes by having the exact factory clearances and procedures at your side in the garage. This manual is the ultimate investment for any Gilera owner dedicated to preserving the legacy of these unique Italian motorcycles.
Download Instructions for Gilera Motorcycle Manual
Frequently Asked Questions - Gilera Motorcycle Manual
What does this Gilera manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Factory Workshop Manual: Gilera Dakota, Dakota ER, Saturno Bialbero, XRT, RC 600, RC 600 '91, Nordwest, RC 600 R Motorcycles (1987-1993). It includes information for the following models: - DAKOTA (1987-1991) - DAKOTA ER (1987-1991) - SATURNO BIALBERO (1988-1991) - XRT (1988-1991) - RC 600 (1989-1990) - RC 600 '91 (1991-1992) - NORDWEST (1991-1993) - RC 600 R (1991-1993) - SATURNO BIALBERO 350 (1988-1991) - SATURNO BIALBERO 500 (1988-1991) - DAKOTA 350 (1987-1991) - DAKOTA 500 (1987-1991) - DAKOTA ER 350 (1987-1991) - DAKOTA ER 500 (1987-1991) - XRT 350 (1988-1991) - XRT 600 (1988-1991).
Is this manual suitable for beginners?
Yes, this Gilera manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Motorcycle maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (28.89 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Gilera Motorcycle manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Are engine specifications included?
This motorcycle service manual includes detailed engine specifications, valve clearances, torque settings, and performance data specific to your Gilera model.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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