1987-1993 Gilera Dakota / Saturno / XRT / RC 600 / Workshop Manual (P/N 405753)
Gilera Models Covered & Key Technical Specifications
Models: Gilera Dakota, Saturno Bialbero, XRT, RC 600, Nordwest
Sub-models / Variants: Dakota ER, RC 600 '91, RC 600 R, 350-500-600 cc 4-stroke engine variants
Model Years: 1987–1993
Technical Data:
- Engine: Single-cylinder 4-stroke
- Displacement: 557.9 cc
- Cooling: Liquid-cooled with recirculating pump and by-pass thermostat
- Transmission: Wet multi-plate clutch, 5-speed gearbox
- Electrical System: Electronic capacitive discharge ignition, 12V 14Ah battery, three-phase alternator
- Dry Weight: 132–141 kg (model-dependent)
- Fuel System: Teikei carburettors
Gilera Manual Features & Content Preview
This official 258-page Piaggio V.E. S.p.A. publication (P/N Dis. 405753) is the definitive factory reference for the 1987–1993 Gilera 4-stroke single-cylinder range. It equips professional mechanics and experienced DIYers with the exact diagnostic procedures and specifications required to maintain the 350, 500, and 600 cc engine platforms.
- Covers the Dakota, Saturno (including Bialbero), XRT, RC 600, and Nordwest model lines
- Documents complete engine, chassis, and electrical configurations for the entire build cycle
- Features 40 detailed photographic reference figures and exploded-view schematics for accurate parts identification and assembly routing
Workshop Manual Contents
The publication provides a comprehensive, systematic approach to maintenance. It begins with model identification and routine service schedules before moving into deep-dive diagnostics. You will find complete teardown and assembly sequences for major engine components.
Chapters break down the generator and timing belt service, valve train inspection, and cylinder-to-piston matching. It also covers the clutch system, primary drive, and electrical diagnostics, including the charging circuit and ignition timing. Before working on the fuel-injection or high-voltage electrical circuits, always ensure you have the proper testing equipment and shop environment to prevent equipment damage or personal injury.
Technical Data Highlights
Having the right tolerances is critical for a successful rebuild. This manual outlines precise factory specifications, including specific torque values for engine cover screws (7–9 Nm) and cylinder head bolts (32–35 Nm).
Fluid capacities are clearly defined. The coolant capacity is set at 1.3 liters across the liquid-cooled engine variants, while engine oil requires 2.2 liters of SAE 15W/40. Beyond basic capacities, the guide includes comprehensive tables for valve clearances and specialized factory tool identification required for full engine overhauls.
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