Factory Workshop Manual: Gilera Dakota, Dakota ER, Saturno Bialbero, XRT, RC 600, RC 600 '91, Nordwest, RC 600 R Motorcycles (1987-1993)
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Sample pages from the Factory Workshop Manual: Gilera Dakota, Dakota ER, Saturno Bialbero, XRT, RC 600, RC 600 '91, Nordwest, RC 600 R Motorcycles (1987-1993) manual
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Models Covered & Key Technical Specifications
- DAKOTA (1987-1991)
- DAKOTA ER (1987-1991)
- SATURNO BIALBERO (1988-1991)
- XRT (1988-1991)
- RC 600 (1989-1990)
- RC 600 '91 (1991-1992)
- NORDWEST (1991-1993)
- RC 600 R (1991-1993)
- SATURNO BIALBERO 350 (1988-1991)
- SATURNO BIALBERO 500 (1988-1991)
- DAKOTA 350 (1987-1991)
- DAKOTA 500 (1987-1991)
- DAKOTA ER 350 (1987-1991)
- DAKOTA ER 500 (1987-1991)
- XRT 350 (1988-1991)
- XRT 600 (1988-1991)
Professional Workshop Service Manual & Technical Specifications
Factory Workshop Manual: Gilera 4-Stroke Motorcycles (1987-1993)
Maintain, service, and restore your classic Gilera with the definitive Factory Workshop Manual. Covering the legendary 350cc, 500cc, and 600cc four-stroke engines, this manual provides the technical depth required for everything from routine oil changes to complete engine overhauls. Whether you own a Dakota, a Saturno Bialbero, or a Nordwest, this resource ensures your Italian machine remains in peak performance condition.
Comprehensive Model Coverage
This manual is specifically designed for the following Gilera 4-stroke models:
- DAKOTA (1987-1991)
- DAKOTA ER (1987-1991)
- SATURNO BIALBERO (1988-1991)
- XRT (1988-1991)
- RC 600 (1989-1990)
- RC 600 '91 (1991-1992)
- NORDWEST (1991-1993)
- RC 600 R (1991-1993)
- SATURNO BIALBERO 350/500
- DAKOTA 350/500 & ER 350/500
- XRT 350/600
Professional Technical Data & Specifications
Stop guessing and start wrenching with precise factory data. This manual includes:
- Engine Identification: Locate your serial numbers quickly. Engine numbers are stamped on a dedicated plate at the rear of the engine, which also indicates the displacement. Frame numbers are found on the left side of the steering sleeve.
- Critical Torque Settings: Includes exact Newton-meter (Nm) specs for cylinder head nuts (32-35 Nm), spark plugs (12-15 Nm), and the flywheel magneto (40 Nm).
- Service Limits: Detailed wear limits for piston/cylinder clearance (0.030-0.042 mm), valve stems, and oil pump rotors.
- Carburetion Specs: Full tuning data for Teikei E27PV-2A and E30PV series carburetors, including main jet sizes (e.g., 140-165) and float level settings.
What Is Inside This Manual
- Engine Mechanical: Step-by-step instructions for the cylinder head, valvetrain, timing belt replacement (required every 12,000 km), and gearbox selector adjustments.
- Maintenance Program: A scheduled operation chart ranging from 1,000 km to 24,000 km intervals to keep your bike reliable.
- Chassis & Suspension: Service procedures for Marzocchi hydraulic forks, Kayaba "Upside-Down" forks, and the Power-Drive progressive rear suspension system.
- Electrical Systems: Complete sections on the capacitive discharge ignition (CDI), charging circuits, and troubleshooting common electrical issues.
- Special Tools: Reference guide for Gilera-specific tools like the flywheel puller (19.1.20501) and valve clearance adjustment tool (19.1.20522).
Why This Manual Is Essential
This isn't just a basic owner's guide; it is a workshop-level technical document. It provides the "Valve Timing" procedures necessary to align the camshaft pulleys correctly at Top Dead Center (TDC) and explains the nuances of the automatic timing belt tensioner. For owners of the Nordwest or RC 600 R, the manual also details specific fairing removal steps to prevent damage to rare bodywork.
Save time and avoid costly mistakes by having the exact factory clearances and procedures at your side in the garage. This manual is the ultimate investment for any Gilera owner dedicated to preserving the legacy of these unique Italian motorcycles.
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