Gilera Nexus 500 Workshop Manual 633309

Technical reference for all Gilera Nexus 500 configurations. Documents engine, transmission, electrical, and chassis systems. Part number: 633309.

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Document Details

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Document Number / Seller:
23709 / Dorothy Morales
File Size:
12.23 MB
File Type:
PDF
Language:
English
Pages:
406
Printable:
Yes
Category:
Maxi Scooter
Last updated / verified
Oct 1, 2025

Models Covered & Key Technical Specifications

Gilera Nexus 500 Workshop Manual (633309) — 2002-Present Library-Master Gilera Nexus 500 Service Manual | Nexus 500 Record.

  • Published Voltage Specs: 460 cm³ (28.1 cu in) corresponds to the engine cylinder displacement Architecture.
  • Measured Thermal Limits: For peak efficiency, 29.5 kW at 7500 rpm sets the maximum rated power output Norms.
  • Approved Rotational Force: 43 N·m at 5500 rpm is rated at the crankshaft torque specification Bounds.
  • Reference Gross Dimensions: The cylinder head requires 10.5:1 compression ratio for standard combustion chamber pressure Topology.
  • Fundamental Energy Draw: Fuel tank capacity reaches 14.5 L (3.8 US gal) including reserve Parameters.
  • Universal Throughput Data: Dry weight yields 199 kg (439 lb) as the baseline scooter mass Matrix.

Professional Workshop Service Manual & Technical Specifications

Gilera Nexus 500 Workshop Manual: Gilera Nexus 500 (406 Pages) Library-Master

Reference-Category: Maxi Scooter / Engine Logic // Engineering-Base: Maxi Scooter / Engine Logic // Model-Portfolio: 2002-Present / Gilera Nexus 500 Logic. The documentation is partitioned into:

Engine - Specifications

Electrical System - Diagrams

Maintenance - Procedures

Transmission - Components

Chassis - Components

**Technical Specs Table (3-Column) Specification Parameters Validation-Data
Engine 460 cm³ 29.5 kW @ 7500 rpm
Transmission Automatic 43 N·m @ 5500 rpm
Fuel Tank 14.5 L 199 kg
Cooling System 1.8 L 12V-14Ah
Electrical System 12V-14Ah 104.5 mm

Efficiently mandating all systems and procedures, this manual includes an introduction, detailed specifications, and comprehensive system documentation. Rigorous inspection guidelines are provided for all components, ensuring a thorough understanding of the vehicle's intricate systems and procedures.

FAQ

What procedures are **necessary** for valve clearance checks? keyboard_arrow_down

0.15 mm (when cold) is the specified clearance for both intake and exhaust valves, requiring a feeler gauge for measurement.

Determine the **recommended** spark plug type. keyboard_arrow_down

CHAMPION RG6YC or NGK CR 7 EKB are the recommended spark plugs for this model.

What specifications are **calibrated** for the rear hub oil? keyboard_arrow_down

The rear hub oil capacity is approximately 250 cc, and TUTELA ZC 90 is the recommended oil.

Check the **applicable** torque specifications for the starter motor screws. keyboard_arrow_down

11 ÷ 13 Nm is the specified torque range for the starter motor screws.

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This workshop manual is incredibly detailed and easy to follow. The download process was smooth, and I received the link quickly via email. Highly recommend for anyone looking to maintain their scooter effectively!