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2005 Gilera Nexus 500 maxi-scooter workshop manual

Models covered in this manual:

Nexus 500 / Gilera

  • 2005 Gilera Nexus 500 Standard

File specifications

File size: 12.23 MB
File type: PDF
Language: English (Note: Some of our manuals may be available in multiple languages.)
Pages: 406

Printable: Yes
Estimated download time: 0.25 Minutes
$15.99 Instant Download

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Product Information

Table of Contents

CHARACTERISTICS

  • Technical Specifications
  • Vehicle Identification
  • Model Overview

TOOLING

  • Special Tools
  • Standard Tools
  • Equipment

MAINTENANCE

  • Maintenance Schedule
  • Lubrication
  • Routine Maintenance Procedures

ELECTRICAL SYSTEM

  • Electrical Components
  • Wiring Diagram
  • Battery Maintenance
  • Charging System
  • Ignition System
  • Lighting System

ENGINE FROM VEHICLE

  • Engine Removal
  • Engine Installation

ENGINE

  • Engine Overhaul
  • Cylinder Head Service
  • Valve Adjustment
  • Piston and Cylinder Service
  • Crankshaft Service
  • Camshaft and Timing Chain Service

INJECTION

  • Fuel Injection System Overview
  • Fuel Tank and Pump
  • Fuel Line and Filter Maintenance
  • Fuel Injector Service

SUSPENSIONS

  • Front Suspension
  • Rear Suspension
  • Steering System Maintenance

BRAKING SYSTEM

  • Brake System Overview
  • Front Brake Service
  • Rear Brake Service
  • Brake Fluid Maintenance
  • Brake Line Inspection and Replacement

COOLING SYSTEM

  • Cooling System Overview
  • Radiator and Hoses
  • Water Pump Service
  • Thermostat Replacement
  • Coolant Replacement

CHASSIS

  • Frame Inspection and Repair
  • Body Panels Removal and Installation
  • Seat and Storage Compartment Maintenance

PRE-DELIVERY

  • Pre-Delivery Inspection
  • Pre-Delivery Checklist
  • Dealer Preparation Procedures

TIME

  • Labor Time Guide
  • Standard Operation Times
  • Service Time Estimates

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