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1985-1999 Polaris™ Trail Boss 250 ATV service manual Preview image 1
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1985-1999 Polaris™ Trail Boss 250 ATV service manual

Models covered in this manual:

  • Trail Boss 250 / Polaris Industries Inc™
  • 1985 Polaris Trail Boss 250R
  • 1986 Polaris Trail Boss 250R/ES
  • 1987-1999 Polaris Trail Boss 250 (various minor updates and special editions across these years).

Production/model years: 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999

File specifications

File size: 132.90 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 2.72 Minutes
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Product Information

Table of Contents

General Product Information

  1. General Product Information
    • Publications
    • Model Identification
    • Service Tools Description
    • Service Tools & Supplies List
    • Specifications
      • 1985 Models
      • 1986 Models
      • 1987 Models
      • 1988 Models
      • 1989 Models
      • 1990 Models
      • 1991 Models
      • 1992 Models
      • 1993 Models
      • 1994 Models
      • 1995 Models
    • Accessory Fit Chart
    • Routing Diagrams
    • How to Handle a Service Complaint
    • Service Tips
    • Warranty Policy

Body, Steering, and Suspension

  1. Body, Steering, and Suspension
    • Frame Inspection and Repair
    • Body Panels
    • Steering Components
    • Front Suspension
    • Rear Suspension

Brake Service

  1. Brake Service
    • Brake System Overview
    • Front Brakes
    • Rear Brakes
    • Parking Brake

Transmission Service

  1. Transmission Service
    • Transmission Removal and Installation
    • Transmission Adjustment
    • Transmission Troubleshooting

Final Drive System Service

  1. Final Drive System Service
    • Drive Shaft and Axles
    • Differential Service
    • Final Drive Adjustment

PVT System

  1. PVT System (Polaris Variable Transmission)
    • PVT Overview
    • Clutch Inspection and Adjustment
    • Belt Replacement

Engines

  1. Engines
    • Engine Removal and Installation
    • Cylinder Head and Valve Service
    • Piston and Crankshaft
    • Carburetion and Fuel Delivery

Electrical

  1. Electrical
    • Battery Maintenance
    • Ignition System
    • Charging System
    • Lighting and Accessories
    • Wiring Diagrams

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