Trail Boss 325 / Polaris Industries Inc.
- 2001 Polaris Trail Boss 325 Standard
- 2001 Polaris Trail Boss 325 ES (Electric Start)
- 2001 Polaris Trail Boss 325 SE (Special Edition)
- Engine: 4-Stroke Single Cylinder, air-oil fan cooling
2001 Polaris Trail Boss 325 ATV manual
Models covered in this manual:
File specifications
File type: PDF
Language: English
Printable: Yes
Estimated download time: 0.22 Minutes
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Product Information
Table of contents
CHAPTER 1
- GENERAL
- Model Identification
- Model Number
- Model Year
- Serial Number Location
- Frame Serial Number
- Engine Serial Number
- Machine Dimensions
- Length
- Width
- Height
- Specifications
- Engine Specifications
- Transmission Specifications
- Publication Numbers
- Paint Codes
- Replacement Keys
- Standard Torque Specifications
- Torque Conversion Table
- Decimal Equivalent Chart
- Conversion Table
- Tap Drill Charts
- Glossary of Terms
- Model Identification
CHAPTER 2
- MAINTENANCE
- Routine Maintenance Schedule
- Daily Checks
- Weekly Checks
- Lubrication Points
- Engine Oil
- Transmission Oil
- Oil Change Procedures
- Engine Oil Change
- Transmission Oil Change
- Air Filter Maintenance
- Air Filter Cleaning
- Air Filter Replacement
- Spark Plug Inspection and Replacement
- Battery Maintenance
- Battery Inspection
- Battery Charging
- Brake System Inspection
- Coolant System Maintenance
- Coolant Level Check
- Coolant Replacement
- Routine Maintenance Schedule
CHAPTER 3
- ENGINE
- Engine Overview
- Engine Components
- Engine Specifications
- Engine Removal and Installation
- Cylinder Head and Valve Service
- Piston and Cylinder Service
- Crankshaft and Bearing Replacement
- Engine Timing Procedures
- Timing Chain
- Timing Marks
- Camshaft and Valve Timing
- Engine Overview
CHAPTER 4
- FUEL SYSTEM/CARBURETION
- Fuel System Overview
- Carburetor Removal and Installation
- Carburetor Cleaning and Adjustment
- Fuel Tank and Line Inspection
- Fuel Pump Service
- Throttle and Choke Cable Adjustment
CHAPTER 5
- BODY / SUSPENSION
- Frame Inspection and Repair
- Suspension Overview
- Front Suspension Service
- Rear Suspension Service
- Shock Absorber Replacement
- Body Panel Removal and Installation
- Seat and Footrest Service
CHAPTER 6
- PVT SYSTEM
- PVT System Overview
- Drive Belt Inspection and Replacement
- Clutch Removal and Installation
- Clutch Maintenance and Adjustment
- Primary and Secondary Clutch Service
CHAPTER 7
- FINAL DRIVE
- Final Drive Overview
- Drive Shaft Inspection and Replacement
- Differential Service
- Axle Removal and Installation
- Wheel Bearing Inspection and Replacement
CHAPTER 8
- TRANSMISSION
- Transmission Overview
- Transmission Removal and Installation
- Gear Inspection and Replacement
- Shift Mechanism Service
- Clutch Adjustment and Replacement
CHAPTER 9
- BRAKES
- Brake System Overview
- Front Brake Service
- Rear Brake Service
- Brake Pad Replacement
- Brake Fluid Inspection and Replacement
- Brake Line Inspection and Replacement
CHAPTER 10
- ELECTRICAL
- Electrical System Overview
- Battery Inspection and Replacement
- Charging System Service
- Ignition System Service
- Wiring Diagram and Electrical Troubleshooting
- Lighting System Service
- Switches and Controls Inspection and Replacement
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