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1990-1993 Polaris Trail Boss 350 L 2x4, 4x4 / ATV service manual Preview image 1
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1990-1993 Polaris Trail Boss 350 L 2x4, 4x4 / ATV service manual

Models covered in this manual:

  • 1990 Polaris Trail Boss 350L 2x4
  • 1990 Polaris Trail Boss 350L 4x4
  • 1991 Polaris Trail Boss 350L 2x4
  • 1991 Polaris Trail Boss 350L 4x4
  • 1992 Polaris Trail Boss 350L 2x4
  • 1992 Polaris Trail Boss 350L 4x4
  • 1993 Polaris Trail Boss 350L 2x4
  • 1993 Polaris Trail Boss 350L 4x4

File specifications

File size: 101.89 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 2.09 Minutes
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Product Information

Table of Contents

General Product Information

  1. Publications

    • Owner's Manuals
    • Service Manuals
  2. Model Identification

    • Identifying Model Year
    • VIN Locations
  3. Service Tools Description

    • Required Tools
    • Specialty Tools
  4. Service Tools & Supplies List

    • Tools
    • Consumables
  5. Specifications

    • 1985 Models
    • 1986 Models
    • 1987 Models
    • 1988 Models
    • 1989 Models
    • 1990 Models
    • 1991 Models
    • 1992 Models
    • 1993 Models
  6. Accessory Fit Chart

    • Compatible Accessories
  7. Routing Diagrams

    • Electrical Routing
    • Fuel Line Routing
  8. How to Handle a Service Complaint

    • Customer Service Procedures
  9. Service Tip

    • Common Issues and Solutions
  10. Warranty Policy

    • Coverage Details
    • Warranty Claims Process

Body, Steering, and Suspension

  1. Frame and Body Panels

    • Frame Inspection
    • Body Panel Removal and Installation
  2. Steering System

    • Steering Gear
    • Tie Rods and Ends
  3. Suspension System

    • Front Suspension
    • Rear Suspension
  4. Wheels and Tires

    • Wheel Removal and Installation
    • Tire Maintenance
  5. Alignments

    • Wheel Alignment
    • Suspension Adjustment

Brake Service

  1. Brake System Overview

    • Brake Components
    • System Operation
  2. Brake Fluid

    • Checking and Adding Fluid
    • Bleeding Brakes
  3. Brake Pads and Rotors

    • Inspection and Replacement
    • Rotor Resurfacing
  4. Parking Brake

    • Adjustment and Inspection
    • Replacement

Transmission Service

  1. Transmission Overview

    • Types and Models
  2. Lubrication

    • Checking and Changing Transmission Fluid
  3. Clutch System

    • Inspection and Adjustment
    • Clutch Replacement
  4. Gear Shifting Mechanism

    • Inspection and Repair
    • Shifter Linkage Adjustment
  5. Troubleshooting

    • Common Issues
    • Diagnosis and Solutions

Final Drive System Service

  1. Drive Shaft and CV Joints

    • Inspection and Lubrication
    • Replacement Procedures
  2. Differential

    • Fluid Level Check and Change
    • Inspection and Repair
  3. Drive Belt

    • Inspection and Replacement
    • Tension Adjustment

PVT System (Polaris Variable Transmission)

  1. PVT System Overview

    • System Components
    • Operation Principles
  2. Drive and Driven Clutch

    • Inspection and Servicing
    • Clutch Removal and Installation
  3. Belt Maintenance

    • Belt Inspection
    • Belt Replacement
  4. Troubleshooting

    • Common PVT Issues
    • Diagnosis and Repair

Engines

  1. Engine Specifications

    • General Specifications
    • Torque Settings
  2. Engine Disassembly

    • Engine Removal
    • Component Disassembly
  3. Engine Inspection

    • Cylinder and Piston Inspection
    • Valve and Camshaft Inspection
  4. Engine Assembly

    • Component Installation
    • Final Assembly
  5. Engine Tuning

    • Carburetor Adjustment
    • Ignition Timing

Electrical

  1. Electrical System Overview

    • Wiring Diagrams
    • Electrical Components
  2. Battery and Charging System

    • Battery Maintenance
    • Charging System Check
  3. Ignition System

    • Spark Plug Maintenance
    • Ignition Coil Testing
  4. Lighting System

    • Headlight and Taillight Maintenance
    • Indicator Lights
  5. Troubleshooting

    • Electrical Diagnosis
    • Common Electrical Problems

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