Product Information
Table of Contents
General Product Information
-
Publications
- Owner's Manuals
- Service Manuals
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Model Identification
- Identifying Model Year
- VIN Locations
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Service Tools Description
- Required Tools
- Specialty Tools
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Service Tools & Supplies List
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Specifications
- 1985 Models
- 1986 Models
- 1987 Models
- 1988 Models
- 1989 Models
- 1990 Models
- 1991 Models
- 1992 Models
- 1993 Models
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Accessory Fit Chart
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Routing Diagrams
- Electrical Routing
- Fuel Line Routing
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How to Handle a Service Complaint
- Customer Service Procedures
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Service Tip
- Common Issues and Solutions
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Warranty Policy
- Coverage Details
- Warranty Claims Process
Body, Steering, and Suspension
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Frame and Body Panels
- Frame Inspection
- Body Panel Removal and Installation
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Steering System
- Steering Gear
- Tie Rods and Ends
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Suspension System
- Front Suspension
- Rear Suspension
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Wheels and Tires
- Wheel Removal and Installation
- Tire Maintenance
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Alignments
- Wheel Alignment
- Suspension Adjustment
Brake Service
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Brake System Overview
- Brake Components
- System Operation
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Brake Fluid
- Checking and Adding Fluid
- Bleeding Brakes
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Brake Pads and Rotors
- Inspection and Replacement
- Rotor Resurfacing
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Parking Brake
- Adjustment and Inspection
- Replacement
Transmission Service
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Transmission Overview
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Lubrication
- Checking and Changing Transmission Fluid
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Clutch System
- Inspection and Adjustment
- Clutch Replacement
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Gear Shifting Mechanism
- Inspection and Repair
- Shifter Linkage Adjustment
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Troubleshooting
- Common Issues
- Diagnosis and Solutions
Final Drive System Service
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Drive Shaft and CV Joints
- Inspection and Lubrication
- Replacement Procedures
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Differential
- Fluid Level Check and Change
- Inspection and Repair
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Drive Belt
- Inspection and Replacement
- Tension Adjustment
PVT System (Polaris Variable Transmission)
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PVT System Overview
- System Components
- Operation Principles
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Drive and Driven Clutch
- Inspection and Servicing
- Clutch Removal and Installation
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Belt Maintenance
- Belt Inspection
- Belt Replacement
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Troubleshooting
- Common PVT Issues
- Diagnosis and Repair
Engines
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Engine Specifications
- General Specifications
- Torque Settings
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Engine Disassembly
- Engine Removal
- Component Disassembly
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Engine Inspection
- Cylinder and Piston Inspection
- Valve and Camshaft Inspection
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Engine Assembly
- Component Installation
- Final Assembly
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Engine Tuning
- Carburetor Adjustment
- Ignition Timing
Electrical
-
Electrical System Overview
- Wiring Diagrams
- Electrical Components
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Battery and Charging System
- Battery Maintenance
- Charging System Check
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Ignition System
- Spark Plug Maintenance
- Ignition Coil Testing
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Lighting System
- Headlight and Taillight Maintenance
- Indicator Lights
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Troubleshooting
- Electrical Diagnosis
- Common Electrical Problems
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