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The following models are included in this manual: Grizzly 600 / Yamaha Corporation

• 1998 Yamaha Grizzly 600
• 1999 Yamaha Grizzly 600
• 2000 Yamaha Grizzly 600
• 2001 Yamaha Grizzly 600

Engine: 595cc, four-stroke

Production year(s): 1998, 1999, 2000, 2001

Number of pages: 350+

Language: English (some of our manuals are multi-language)

More information: Get/buy your 1998-2001 Yamaha Grizzly 600 manual here for instant download

Table of Contents

• Introduction
• General Information
• Specifications
• Periodic Checks and Adjustments
• Chassis
• Engine
• Cooling System
• Fuel System
• Electrical System
• Troubleshooting
• Index

Please note that the following table of contents is a partial overview and does not cover all the sections and topics included in the manual. It provides a glimpse of the manual's content.

The 1998-2001 Yamaha Grizzly 600 manual is an essential resource for mechanics, technicians, and owners as it provides detailed instructions, diagrams, and specifications for servicing, maintenance, and repairs of the Yamaha Grizzly 600 ATV.

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• Click the download button and instantly access this manual.# Engine Specifications/Technical Data

1. Engine Type: Four-stroke, liquid-cooled, single-cylinder
2. Displacement: 595cc
3. Bore x Stroke: 95 x 84 mm
4. Compression Ratio: 8.5:1
5. Carburetion: Mikuni BST40
6. Ignition: CDI (Capacitor Discharge Ignition)
7. Starting System: Electric with auxiliary recoil
8. Transmission: Ultramatic V-belt with all-wheel engine braking; H/L/N/R/P
9. Drive System: Yamaha On-Command pushbutton; 2WD, 4WD
10. Fuel Capacity: 5.3 gallons (20 liters)
11. Lubrication: Wet sump
12. Final Drive: Shaft

Maintenance Intervals and General Maintenance Tips

• Change engine oil and filter every 100 hours or 6 months.
• Clean or replace air filters every 50 hours of operation.
• Inspect and adjust brakes regularly.
• Check and maintain proper tire pressure before each use.
• Clean and lubricate the drive chain every 500 miles.
• Regularly inspect and replace worn or damaged CV boots.
• Check coolant levels and replace coolant every year.
• Regularly inspect and tighten all nuts and bolts.

Common Issues and Solutions

• Issue: Carburetor clogging - Solution: Regular cleaning and proper adjustment of the carburetor.
• Issue: Electrical problems - Solution: Check battery, fuses, and wiring connections.
• Issue: Overheating - Solution: Ensure adequate coolant and check for radiator blockages.
• Issue: Difficulties in gear shifting - Solution: Adjust the clutch and inspect the transmission.
• Issue: Brake inefficiency - Solution: Replace brake pads and bleed brake lines.

Five Tips for Effective Maintenance

1. Regularly clean the ATV, especially after off-road use, to prevent rust and mechanical issues.
2. Use only high-quality engine oil and genuine Yamaha replacement parts.
3. After riding through water, check and drain the differential and transmission fluids if necessary.
4. Store the ATV in a dry, ventilated place to prevent moisture damage.
5. Follow the recommended service intervals strictly to maintain optimal performance.

Popular Tuning Tips and Modifications

• Upgrade to a high-performance air filter for improved engine breathing.
• Install a performance exhaust system for increased power and sound.
• Add a snorkel kit for better deep water and mud performance.
• Upgrade suspension components for improved handling and comfort.
• Install larger, more aggressive tires for better traction and stability.

Compatible Accessories and Attachments

• Winches and towing equipment
• Custom skid plates and brush guards
• High-grip off-road tires
• LED lighting kits and auxiliary lights
• Storage boxes and cargo bags
• Performance shock absorbers
• Heated grips and seat covers
• Snow plows and blades
• Windshields and fairings

Owner Reviews: Strengths and Weaknesses

• Strengths: Robust build, reliable performance in rough terrains, and versatile 4WD system.
• Weaknesses: Some reports of carburetor issues, weight of the ATV, and occasional electrical problems.

Frequent Repairs and Commonly Broken Parts

1. Oil and filter changes
2. Air filter cleaning and replacements
3. Brake adjustments and pad replacements
4. Tire pressure checks and replacements
5. Chain lubrication and adjustments
6. CV boot inspections and replacements
7. Coolant replacements
8. Nuts and bolts tightening
9. Carburetor cleaning and adjustments
10. Battery maintenance and replacements
11. Electrical system checks
12. Clutch adjustments and repairs
13. Transmission fluid checks
14. Radiator cleaning and inspections
15. Brake system bleeding and fluid replacement

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